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Operation

3A1973L

11

Operation

Pressure Relief Procedure

1.

Shut off the air to the pump.

2.

Open the dispensing valve, if used.

3.

Open the fluid drain valve to relieve fluid pressure. 
Have a container ready to catch the drainage.

Sanitize the Pump Before First 
Use

It is the user’s responsibility to properly sanitize the 
pump before first use. It is up to the user whether this 
will include disassembling and cleaning individual parts 
or simply flushing pump with a sanitizing solution. As 
necessary, follow the steps under 

Starting and Adjust-

ing the Pump, 

at right, under 

Flushing

 on page 12, or 

under 

Disassembly

 in the 

Service

 section, starting on 

page 16. 

Starting and Adjusting the Pump

1.

Be sure the pump is properly grounded. Refer to 

Grounding

 on page 6.

2.

Check connections to be sure they are tight. Tighten 
fluid inlet and outlet connections securely.

3.

Connect suction line (F) to material supply.

NOTE: 

If fluid inlet pressure to the pump is more than 

25% of outlet working pressure, the ball check valves 
will not close fast enough, resulting in inefficient pump 
operation.

4.

Place the end of fluid hose (J) into an appropriate 
container. 

5.

Close the fluid drain valve (G).

6.

Back out the air regulator (C) knob, and open all 
bleed-type master air valves (B, E).

7.

If the fluid hose has a dispensing device, hold it 
open while continuing with the following step. 

8.

Slowly increase air pressure with the air regulator 
(C) until the pump starts to cycle. Allow the pump to 
cycle slowly until all air is pushed out of the lines 
and the pump is primed.

Pump Shutdown

At the end of the work shift, relieve pressure.

The equipment stays pressurized until pressure is 
manually relieved. To reduce the risk of serious injury 
from pressurized fluid or splashing fluid, follow this 
procedure whenever you stop pumping and before 
cleaning, checking, or servicing equipment.

To avoid serious injury from splashing fluid, never 
move or lift a pump under pressure. If dropped, the 
fluid section may rupture. Always follow the 

Pressure 

Relief Procedure

 before lifting the pump.

Summary of Contents for SaniForce 515

Page 1: ...tary applications For professional use only 100 psi 0 7 MPa 6 9 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings an...

Page 2: ...Troubleshooting 13 Service 14 Air Valve 14 Ball Check Valve 16 Standard Diaphragms 16 Overmolded PTFE Diaphragms 18 Air Center Service 19 Parts 20 Fluid Section Repair Kits 22 Drum Mount Suction Kit...

Page 3: ...Models 3A1973L 3...

Page 4: ...Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immedia...

Page 5: ...r or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use e...

Page 6: ...hoses with a maxi mum of 500 ft 150 m combined hose length to ensure grounding continuity Air compressor Follow the manufacturer s recom mendations All solvent pails used when flushing Follow the loca...

Page 7: ...lexible grounded fluid hoses F The inlet fits sanitary tubing of 1 to 1 5 inch OD or DIN 25 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such...

Page 8: ...pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relieving pressure...

Page 9: ...e ports facing the same direction To reverse the orientation of the ports 1 Remove the clamps 12 holding the inlet and or outlet manifold to the covers NOTE Inspect the o rings and replace if necessar...

Page 10: ...er U at the end of the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air To avoid serious injury from explosion or hazardous fluids be sure the system is...

Page 11: ...pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose J into an appropr...

Page 12: ...drying or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushi...

Page 13: ...hten Diaphragm ruptured Replace See page 16 standard dia phragms or page 18 overmolded diaphragms Loose inlet manifold damaged seal between manifold and seat or dam aged manifold o rings Tighten manif...

Page 14: ...e carriages engage the clip ends of the carriage pins 109 9 Lubricate the bores of the center housing 111 then install the u cups 102 on the carriage plung ers 107 with the u cups facing toward smalle...

Page 15: ...25 20 21 23 30 34 31 31 12 105 Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp 1 Torque to 80 90 in lb 9 10 N m Do not use rotary power tools 2 2 1 Air side marking...

Page 16: ...t point toward the outlet manifold 2 Standard Diaphragms NOTE If your pump uses overmolded PTFE dia phragms see page 18 Disassembly 1 Relieve the pressure 2 Remove the manifolds and disassemble the ba...

Page 17: ...he other bolt to 80 90 in lb 9 10 N m at 100 rpm maximum NOTE When you install the clamps in Step 5 orient the center housing so the air inlet is approximately 45 above horizontal and the muffler is a...

Page 18: ...the center housing Hold the shaft flats with a 19 mm open end wrench and remove the dia phragm and air side plate from the shaft 7 Clean all parts and replace as needed Reassembly 1 Assemble the air s...

Page 19: ...Air Center Service Remove air covers for easier replacement of u cups and to replace the poppet o ring if needed See parts illus tration page 20 1 Follow all disassembly directions for diaphragm ser...

Page 20: ...gm must face housing 3 3 3 Torque to 80 90 in lb 9 10 N m at 100 rpm maximum 4 4 101 102 103 104 107 108 109 108 110 111 104 113 114 1 1 1 1 1 8 1 112 102 1 22 Torque to 35 45 in lb 4 5 N m 5 5 Torque...

Page 21: ...over molded diaphragms 2 16 BALL 4 112946 Santoprene FD5122 and FD5622 108639 PTFE FD5111 FD5611 FD5113 FD5613 17 111183 RIVET pop not shown 2 19 262640 AIR MOTOR see Air Motor Parts 1 20 DIAPHRAGM 2...

Page 22: ...n Kit 262828 Use with tri clamp models only Suction Kit 262828 allows the pump to draw fluid from a 55 gallon 200 liter drum Includes suction tube elbow clamps and bung adapter The kit also includes a...

Page 23: ...3a 10 9 in 277 mm 6 4 in 163 mm 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1 in 256 mm 4 3 in 109 mm 7 0 in 178 mm ti22572a 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1...

Page 24: ...psi 0 7 MPa 7 bar air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182...

Page 25: ...air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182 256 228 319 273 38...

Page 26: ...F 4 C Maximum fluid operating temperature Do not exceed the lowest maximum depending on the diaphragm ball and seat used in your pump PTFE 220 F 104 4 C Santoprene 180 F 82 2 C EPDM 275 F 135 C Stainl...

Page 27: ...ht All models 23 lb 10 kg Notes Startup pressures and displacement per cycle may vary based on suction condition discharge head air pressure and fluid type All fluid contact materials are FDA complian...

Page 28: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

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