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5

307929

Installation

General

Be sure that all operators read and understand this
entire manual and the separate manuals supplied with
components and accessories before using this equip-
ment.

Reference numbers and letters in parentheses refer to
the illustrations and the parts lists on pages 16–23.

Accessories mentioned in the text are available from
your Graco distributor. If you supply your own acces-
sories, be sure they are adequately sized to meet your
system’s requirements.

The Typical Installation shown in Fig. 2 is only an
example. For assistance in designing a system to meet
your particular needs, contact your Graco distributor.

System Accessories

Refer to Fig. 2. Install an air line filter (A) in the main
air line (B),  to remove harmful dirt and moisture from
the compressed air supply. To provide automatic
lubrication of the air motor, install an air line lubricator
(C) downstream from the pump air regulator (31).
Install a second bleed valve (G) in the main air line, to
isolate the accessories for servicing.

Grounding

To reduce the risk of static sparking, ground the pump,
object being sprayed, and all other spray equipment
used or located in the spray area. Check your local
electrical code for detailed grounding instructions for
your area and type of equipment. Be sure to ground all
of this spray equipment.

1.

Pump: 

loosen the grounding lug locknut (W) and

washer (X). Insert one end of a 1.5 mm2 (12 ga)
minimum ground wire (Y) into the slot in lug (Z)
and tighten the locknut securely. See Fig. 1. Con-
nect the other end of the wire to a true earth
ground. Order Part No. 237569 Ground Wire and
Clamp.

2.

Air hoses:

 use only electrically conductive air

hoses.

3.

Fluid hoses:

 use only electrically conductive fluid

hoses.

4.

Heater, if used:

 refer to the Viscon

2

 Heater manu-

al, 307805.

5.

Air compressor:

 follow manufacturer’s recommen-

dations.

6.

Spray gun:

 grounding is obtained through connec-

tion to a properly grounded fluid hose and pump.

7.

Fluid supply container: 

according to your local

code.

8.

Object being sprayed:

 according to your local

code.

9.

All solvent pails used when flushing,

 according to

local code. Use only metal pails, which are con-
ductive, placed on a grounded surface. Do not
place the pail on a non-conductive surface, such
as paper or cardboard, which interrupts the
grounding continuity.

10.

To maintain grounding continuity when flushing or
relieving pressure

, always hold a metal part of the

spray gun firmly to the side of a grounded metal
pail, then trigger the spray gun.

Fig. 1

W

X

Y

Z

0864

Summary of Contents for Ratio Monark Hydra-Spray Series

Page 1: ...ations Includes pump cart hose gun and tip Model 231162 Series B For cold spray applications Includes pump cart fluid regulation kit 222564 hose gun and tip Model 224629 Series A For heated spray appl...

Page 2: ...r Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressur...

Page 3: ...gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 14 whenever you are instructed to relieve pres sure stop sp...

Page 4: ...e of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do n...

Page 5: ...in the spray area Check your local electrical code for detailed grounding instructions for your area and type of equipment Be sure to ground all of this spray equipment 1 Pump loosen the grounding lug...

Page 6: ...cycle unexpectedly To bleed air from the pump the pump air regulator must be open when you close this valve The air relief valve 52 opens automatically to relieve air pressure to the pump if the the p...

Page 7: ...nnect the fluid regulator and bracket to the side of the cart 7 using the screw 66l lockwasher 66m and nut 66n Connect the 22 560 mm hose 66h to the outlet of the fluid filter 25 Connect the gun air s...

Page 8: ...all male threads except at swiveling connections 1 Remove the cover from the electrical box H at the back of the heater 67 Screw the bushing 74 into the inlet of the electrical box Install the cord g...

Page 9: ...ck valve points away from the pump Screw the rigid end of the adapter 71 onto the check valve See Fig 5 6 Install the 3 8 npt nipple 63 in the heater outlet Screw the male end of the 90 swivel 19 into...

Page 10: ...support bracket 4 Screw one of the nipples 41 into the outlet in the base of the back pressure regulator 83 then screw one of the elbows 40 onto the nipple so the male end of the elbow faces forward I...

Page 11: ...ivel 26 ft 7 9 m long 2 214698 HOSE fluid nylon 3 16 ID cpld 1 4 npsm f swivel x 1 4 npt m 25 ft 7 6 m long 2 1 Remove the gun air regulator 31 from the nipple 30 coming off the air manifold 29 Do not...

Page 12: ...e 14 Disconnect all hoses from the pump NOTE For Model 224629 order two 238852 Guns and two 222264 Hose Kits Model 231161 includes a gun and a hose kit so you should order only one additional gun and...

Page 13: ...els 224629 231161 Only V 40 25 66f 66a 66b 66b 66j 66e 66c 66d U T 83 T V 80 41 40 41 DETAIL D Assembly of Hoses and Gun Models 231158 and 231162 Only DETAIL E Assembly of Hose Kit and Gun Models 2246...

Page 14: ...warnings cautions and instructions in this manual and all manuals supplied with each compo nent or accessory Flush the Pump Before Using Pumps are tested with lightweight oil which is left in to prote...

Page 15: ...mp and lines with fluid being sure to eliminate all air from the fluid sys tem or flush the pump as described in Shutdown and Care at right Heated Systems Operating instructions for a heated circulati...

Page 16: ...16 307929 Parts 0979B Model 231158 1 3 4 5 7 21 22 23 20 25 27 27 29 30 31 32 33 33 REF 34 38 41 41 52 57 60 61 62 24 64 65 39 84 85 86 A A 7 REF See Detail Above For Parts 26 40 6...

Page 17: ...range See 308167 for parts 2 32 161037 UNION adapter 90 1 2 npt m x 3 8 npsm f swivel 1 33 204560 HOSE air buna N 3 8 ID cpld 3 8 npt mbe 18 457 mm long 1 34 101180 GAUGE pressure air 0 200 psi 0 14 b...

Page 18: ...25 27 27 29 30 31 32 33 33 REF 34 38 41 40 52 57 60 61 62 24 64 65 66a 66b 66c 66e 66d 66f 66h 66h REF Ref No 66 Fluid Regulation Kit includes items 66a 66q 39 A A B B 66j 66k 66l 66m 66n 66q 66p 66b...

Page 19: ...not shown 1 52 103347 VALVE relief air 1 57 171987 TEE 3 8 npt x 1 4 npt run 3 8 npt branch 1 60 222297 UNION adapter 45 1 2 npt m x 1 2 npsm f swivel 1 61 158491 NIPPLE 1 2 npt 1 5 8 long 1 62 107142...

Page 20: ...23 20 25 27 27 29 30 31 32 33 33 REF 34 38 41 41 52 57 60 61 62 64 65 39 84 86 A A B B 7 REF 38 78 77 79 80 REF 81 82 83 41 Part Of Item 67 87 88 89 90 91 92 Ref No 85 Hose Kit Includes Items 86 92 C...

Page 21: ...4 150286 ADAPTER 3 8 npt m x f 1 65 210658 DRAIN VALVE 3 8 npt mbe See 306861 for parts 1 67 220522 VISCON HEATER 120V See 307805 for parts 1 70 206962 CHECK VALVE 3 8 npt mbe 1 71 159801 UNION adapte...

Page 22: ...22 307929 Notes...

Page 23: ...t pipe sealant 110110 Kit 222436 includes some parts not required for this pump 156953 Mounting Stud 100639 Lockwashers 100023 Washer 100307 Nut and 102814 Gauge Manual Change Summary This manual was...

Page 24: ...y shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any oth...

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