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21

307929

Parts

Model 224629, Series A

Includes items 1–83

Model 231161

Includes items 1–92

Ref
No.

Part No.

 Description

Qty

Ref
No.

Part No.

 Description

Qty

1

100016

LOCKWASHER, spring; 1/4”

2

3

100022

CAPSCREW, hex hd;
1/4–20 x 3/4” long

2

4

100015

NUT, hex; 1/4–20

2

5

217523

10:1 MONARK PUMP
See 307595 for parts

1

6

188595

MOUNTING PLATE, pump

1

7

224044

CART, universal
See 308136 for parts

1

19*

155494

ADAPTER, union, 90

;

3/8 npt(m) x 3/8 npt(f) swivel

1

20

160790

NIPPLE; 3/8 npt

1

22

214960

HOSE, suction; 3/4” ID; nylon;
coupled 3/4 npt (mbe);
3.5’ (1 m) long, w/spring guard

1

23

165767

SUCTION TUBE; 3/8 npt;
18” (457 mm) long

1

25

218029

FLUID FILTER
See 307273 for parts

1

27

100509

PLUG, pipe, sq hd; 1/4 npt

4

29

179749

MANIFOLD, air; 1/2 npt inlet;
two 1/2 npt outlets

1

30

156877

NIPPLE; 1/2 npt; 2.5” long

2

31

104267

AIR REGULATOR
0–125 psi (0–9 bar) range
See 308167 for parts

2

32

161037

UNION, adapter, 90

1/2 npt(m) x 3/8 npsm(f) swivel

1

33

204560

HOSE, air; buna-N; 3/8” ID;
cpld 3/8 npt (mbe); 18” (457 mm) long 1

34

101180

GAUGE, pressure, air;
0–200 psi (0–14 bar)

2

38

102254

SCREW, hex hd; 1/4–20 x 7/8” long

4

39

166999

ELBOW, street, reducing;
1/2 npt(m) x 1/4 npt(f)

1

40

100840

ELBOW, street, 90

; 1/4 npt (m x f)

4

41

162453

NIPPLE; 1/4 npt x 1/4 npsm

4

52

103347

VALVE, relief, air

1

57

171987

TEE; 3/8 npt x 1/4 npt run;
3/8 npt branch

1

60

222297

UNION, adapter, 45

1/2 npt(m) x 1/2 npsm(f) swivel

1

61

158491

NIPPLE; 1/2 npt; 15–/8” long

1

62

107142

VALVE, air, bleed-type; 1/2 npt (m x f)

1

63*

156849

NIPPLE; 3/8 npt

1

64

150286

ADAPTER; 3/8 npt (m x f)

1

65

210658

DRAIN VALVE; 3/8 npt(mbe)
See 306861 for parts

1

67

220522

VISCON

 HEATER (120V)

See 307805 for parts

1

70*

206962

CHECK VALVE; 3/8 npt (mbe)

1

71*

159801

UNION, adapter, 90

;

3/8 npt(f) x 1/2 npsm(f) swivel

1

72*

158683

ELBOW, 90

; 1/2 npt (m x f)

1

73*

235022

HOSE, fluid; nylon; 1/2” ID;
cpld 1/2 npt (mbe); 3’ (0.9 m) long

1

74*

107219

BUSHING; 3/4 npt(m) x 1/2 npt(f)

1

75*

102363

ELBOW, cord grip, 90

;

1/2 npt(m); includes nut,
washer, and grommet

1

76*

110160

CORD ASSY, heater; 12 AWG;
600V; 20 AMP; 105

C (221

F);

6.5 ft (2 m) long

1

77

166998

MANIFOLD, inlet; 1/4 npt(f) x
3/4 npt(f) x 3/4 npsm(f) swivel

1

78

214711

BALL VALVE, three-way; 1/4 npt(m);
See 306861 for parts

1

79

206965

HOSE, drain; nylon; 1/4” ID;
cpld 1/4 npsm(f)

1

80

206966

HOSE; PTFE; 1/4” ID;
cpld 1/4 npsm (fbe) swivel;
18” (457 mm) long

1

81

100527

WASHER, wrought; 1/4”

2

82

167002

INSULATOR, heat

4

83

222405

REGULATOR, back pressure
See 306860 for parts

1

84

238852

AIR-ASSISTED AIRLESS
SPRAY GUN
See 308640 for parts

1

85

222264

HOSE KIT
Includes items 86–92

1

86

222407

. HOSE, insulated; two fluid

lines, one air line; nylon;

 

1/4” ID; cpld 1/4 npsm (fbe)
swivel; 25 ft (7.6 m) long

1

87

169797

. NIPPLE; 1/4 npsm x 1/8 npt

2

88

169795

. MANIFOLD; 1/8 npt(f)

1

89

100139

. PLUG, hex socket; 1/8 npt

1

90

159840

. ADAPTER; 1/8 npt(m) x 1/4 npt(f)

1

91

214701

. HOSE, fluid; nylon; 3/16” ID;

cpld 1/4 npt(m) x 1/4 npsm(f)
swivel; 3 ft (0.9 m) long

1

92

210500

. FILTER, fluid, in-line; 

100 mesh; 1/4 npsm(m) x
1/4 npsm(f) swivel

1

93

GG4XXX

SPRAY TIP, customer choice

1

*

These parts are included in Heater Mounting Kit 222262,

which may be purchased separately. See page 23.

These parts are included in Circulating Kit 222436, which

may be purchased separately. See page 23.

Summary of Contents for Ratio Monark Hydra-Spray Series

Page 1: ...ations Includes pump cart hose gun and tip Model 231162 Series B For cold spray applications Includes pump cart fluid regulation kit 222564 hose gun and tip Model 224629 Series A For heated spray appl...

Page 2: ...r Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressur...

Page 3: ...gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 14 whenever you are instructed to relieve pres sure stop sp...

Page 4: ...e of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do n...

Page 5: ...in the spray area Check your local electrical code for detailed grounding instructions for your area and type of equipment Be sure to ground all of this spray equipment 1 Pump loosen the grounding lug...

Page 6: ...cycle unexpectedly To bleed air from the pump the pump air regulator must be open when you close this valve The air relief valve 52 opens automatically to relieve air pressure to the pump if the the p...

Page 7: ...nnect the fluid regulator and bracket to the side of the cart 7 using the screw 66l lockwasher 66m and nut 66n Connect the 22 560 mm hose 66h to the outlet of the fluid filter 25 Connect the gun air s...

Page 8: ...all male threads except at swiveling connections 1 Remove the cover from the electrical box H at the back of the heater 67 Screw the bushing 74 into the inlet of the electrical box Install the cord g...

Page 9: ...ck valve points away from the pump Screw the rigid end of the adapter 71 onto the check valve See Fig 5 6 Install the 3 8 npt nipple 63 in the heater outlet Screw the male end of the 90 swivel 19 into...

Page 10: ...support bracket 4 Screw one of the nipples 41 into the outlet in the base of the back pressure regulator 83 then screw one of the elbows 40 onto the nipple so the male end of the elbow faces forward I...

Page 11: ...ivel 26 ft 7 9 m long 2 214698 HOSE fluid nylon 3 16 ID cpld 1 4 npsm f swivel x 1 4 npt m 25 ft 7 6 m long 2 1 Remove the gun air regulator 31 from the nipple 30 coming off the air manifold 29 Do not...

Page 12: ...e 14 Disconnect all hoses from the pump NOTE For Model 224629 order two 238852 Guns and two 222264 Hose Kits Model 231161 includes a gun and a hose kit so you should order only one additional gun and...

Page 13: ...els 224629 231161 Only V 40 25 66f 66a 66b 66b 66j 66e 66c 66d U T 83 T V 80 41 40 41 DETAIL D Assembly of Hoses and Gun Models 231158 and 231162 Only DETAIL E Assembly of Hose Kit and Gun Models 2246...

Page 14: ...warnings cautions and instructions in this manual and all manuals supplied with each compo nent or accessory Flush the Pump Before Using Pumps are tested with lightweight oil which is left in to prote...

Page 15: ...mp and lines with fluid being sure to eliminate all air from the fluid sys tem or flush the pump as described in Shutdown and Care at right Heated Systems Operating instructions for a heated circulati...

Page 16: ...16 307929 Parts 0979B Model 231158 1 3 4 5 7 21 22 23 20 25 27 27 29 30 31 32 33 33 REF 34 38 41 41 52 57 60 61 62 24 64 65 39 84 85 86 A A 7 REF See Detail Above For Parts 26 40 6...

Page 17: ...range See 308167 for parts 2 32 161037 UNION adapter 90 1 2 npt m x 3 8 npsm f swivel 1 33 204560 HOSE air buna N 3 8 ID cpld 3 8 npt mbe 18 457 mm long 1 34 101180 GAUGE pressure air 0 200 psi 0 14 b...

Page 18: ...25 27 27 29 30 31 32 33 33 REF 34 38 41 40 52 57 60 61 62 24 64 65 66a 66b 66c 66e 66d 66f 66h 66h REF Ref No 66 Fluid Regulation Kit includes items 66a 66q 39 A A B B 66j 66k 66l 66m 66n 66q 66p 66b...

Page 19: ...not shown 1 52 103347 VALVE relief air 1 57 171987 TEE 3 8 npt x 1 4 npt run 3 8 npt branch 1 60 222297 UNION adapter 45 1 2 npt m x 1 2 npsm f swivel 1 61 158491 NIPPLE 1 2 npt 1 5 8 long 1 62 107142...

Page 20: ...23 20 25 27 27 29 30 31 32 33 33 REF 34 38 41 41 52 57 60 61 62 64 65 39 84 86 A A B B 7 REF 38 78 77 79 80 REF 81 82 83 41 Part Of Item 67 87 88 89 90 91 92 Ref No 85 Hose Kit Includes Items 86 92 C...

Page 21: ...4 150286 ADAPTER 3 8 npt m x f 1 65 210658 DRAIN VALVE 3 8 npt mbe See 306861 for parts 1 67 220522 VISCON HEATER 120V See 307805 for parts 1 70 206962 CHECK VALVE 3 8 npt mbe 1 71 159801 UNION adapte...

Page 22: ...22 307929 Notes...

Page 23: ...t pipe sealant 110110 Kit 222436 includes some parts not required for this pump 156953 Mounting Stud 100639 Lockwashers 100023 Washer 100307 Nut and 102814 Gauge Manual Change Summary This manual was...

Page 24: ...y shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any oth...

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