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15

307929

Operation

Use the pump air regulator to control the pump speed
and fluid pressure. Always use the lowest pressure
necessary to achieve the desired results. Higher
pressures waste fluid and cause premature wear of the
pump packings and spray tip.

The fluid regulator (66f) used on model 231162 is a
fluid pressure type. It allows you to run the pump at an
“efficient” air pressure (above 30 psi [2.1 bar]) while
adjusting fluid pressure with the regulator. The back
pressure regulator (83) used on models 224629 and
231161 does the same by requiring a minimum flow
rate and also setting the minimum circulating rate
needed to prevent fluid from settling.

Keep the wet-cup filled with Graco Throat Seal Liquid
(TSL) or other compatible solvent, to help prolong the
packing life.

Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump acceler-
ates quickly, or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, refill the
supply container and prime the pump and lines with
fluid, being sure to eliminate all air from the fluid sys-
tem, or flush the pump as described in 

Shutdown and

Care, 

at right.

Heated Systems

Operating instructions for a heated circulating system
are provided in the Viscon

 Heater manual, 307805.

Read and understand all warnings and instructions in
the heater manual before operating a heated system.

The three-way ball valve (78) can be set for either fluid
circulation or draining. To circulate fluid back to the
pump, turn the handle toward the CIRC end of the
valve. To drain fluid, turn the handle toward the DRAIN
end.

Shutdown and Care

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 14.

Always 

relieve the pressure

 whenever you shut off

the pump. Stop the pump at the bottom of its stroke to
keep fluid from drying on the exposed displacement
rod and damaging throat packings.

Always flush the pump with a compatible solvent
before the fluid can dry on the displacement rod, and
at the end of each day. If you are pumping water-
based fluid, flush first with water and then with mineral
spirits to protect the pump parts. If you are pumping
oil-based fluids, flush with mineral spirits only.

Relieve pressure and leave the mineral spirits in the
pump to prevent corrosion.

Summary of Contents for Ratio Monark Hydra-Spray Series

Page 1: ...ations Includes pump cart hose gun and tip Model 231162 Series B For cold spray applications Includes pump cart fluid regulation kit 222564 hose gun and tip Model 224629 Series A For heated spray appl...

Page 2: ...r Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressur...

Page 3: ...gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 14 whenever you are instructed to relieve pres sure stop sp...

Page 4: ...e of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do n...

Page 5: ...in the spray area Check your local electrical code for detailed grounding instructions for your area and type of equipment Be sure to ground all of this spray equipment 1 Pump loosen the grounding lug...

Page 6: ...cycle unexpectedly To bleed air from the pump the pump air regulator must be open when you close this valve The air relief valve 52 opens automatically to relieve air pressure to the pump if the the p...

Page 7: ...nnect the fluid regulator and bracket to the side of the cart 7 using the screw 66l lockwasher 66m and nut 66n Connect the 22 560 mm hose 66h to the outlet of the fluid filter 25 Connect the gun air s...

Page 8: ...all male threads except at swiveling connections 1 Remove the cover from the electrical box H at the back of the heater 67 Screw the bushing 74 into the inlet of the electrical box Install the cord g...

Page 9: ...ck valve points away from the pump Screw the rigid end of the adapter 71 onto the check valve See Fig 5 6 Install the 3 8 npt nipple 63 in the heater outlet Screw the male end of the 90 swivel 19 into...

Page 10: ...support bracket 4 Screw one of the nipples 41 into the outlet in the base of the back pressure regulator 83 then screw one of the elbows 40 onto the nipple so the male end of the elbow faces forward I...

Page 11: ...ivel 26 ft 7 9 m long 2 214698 HOSE fluid nylon 3 16 ID cpld 1 4 npsm f swivel x 1 4 npt m 25 ft 7 6 m long 2 1 Remove the gun air regulator 31 from the nipple 30 coming off the air manifold 29 Do not...

Page 12: ...e 14 Disconnect all hoses from the pump NOTE For Model 224629 order two 238852 Guns and two 222264 Hose Kits Model 231161 includes a gun and a hose kit so you should order only one additional gun and...

Page 13: ...els 224629 231161 Only V 40 25 66f 66a 66b 66b 66j 66e 66c 66d U T 83 T V 80 41 40 41 DETAIL D Assembly of Hoses and Gun Models 231158 and 231162 Only DETAIL E Assembly of Hose Kit and Gun Models 2246...

Page 14: ...warnings cautions and instructions in this manual and all manuals supplied with each compo nent or accessory Flush the Pump Before Using Pumps are tested with lightweight oil which is left in to prote...

Page 15: ...mp and lines with fluid being sure to eliminate all air from the fluid sys tem or flush the pump as described in Shutdown and Care at right Heated Systems Operating instructions for a heated circulati...

Page 16: ...16 307929 Parts 0979B Model 231158 1 3 4 5 7 21 22 23 20 25 27 27 29 30 31 32 33 33 REF 34 38 41 41 52 57 60 61 62 24 64 65 39 84 85 86 A A 7 REF See Detail Above For Parts 26 40 6...

Page 17: ...range See 308167 for parts 2 32 161037 UNION adapter 90 1 2 npt m x 3 8 npsm f swivel 1 33 204560 HOSE air buna N 3 8 ID cpld 3 8 npt mbe 18 457 mm long 1 34 101180 GAUGE pressure air 0 200 psi 0 14 b...

Page 18: ...25 27 27 29 30 31 32 33 33 REF 34 38 41 40 52 57 60 61 62 24 64 65 66a 66b 66c 66e 66d 66f 66h 66h REF Ref No 66 Fluid Regulation Kit includes items 66a 66q 39 A A B B 66j 66k 66l 66m 66n 66q 66p 66b...

Page 19: ...not shown 1 52 103347 VALVE relief air 1 57 171987 TEE 3 8 npt x 1 4 npt run 3 8 npt branch 1 60 222297 UNION adapter 45 1 2 npt m x 1 2 npsm f swivel 1 61 158491 NIPPLE 1 2 npt 1 5 8 long 1 62 107142...

Page 20: ...23 20 25 27 27 29 30 31 32 33 33 REF 34 38 41 41 52 57 60 61 62 64 65 39 84 86 A A B B 7 REF 38 78 77 79 80 REF 81 82 83 41 Part Of Item 67 87 88 89 90 91 92 Ref No 85 Hose Kit Includes Items 86 92 C...

Page 21: ...4 150286 ADAPTER 3 8 npt m x f 1 65 210658 DRAIN VALVE 3 8 npt mbe See 306861 for parts 1 67 220522 VISCON HEATER 120V See 307805 for parts 1 70 206962 CHECK VALVE 3 8 npt mbe 1 71 159801 UNION adapte...

Page 22: ...22 307929 Notes...

Page 23: ...t pipe sealant 110110 Kit 222436 includes some parts not required for this pump 156953 Mounting Stud 100639 Lockwashers 100023 Washer 100307 Nut and 102814 Gauge Manual Change Summary This manual was...

Page 24: ...y shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any oth...

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