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Important Isocyanate (ISO) Information 

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313877J

Important Isocyanate (ISO) Information

Keep Components A and B 

Separate

Moisture Sensitivity of 

Isocyanates

Exposure to moisture (such as humidity) will cause ISO 

to partially cure, forming small, hard, abrasive crystal 

that become suspended in the fluid. Eventually a film 

will form on the surface and the ISO will begin to gel, 

increasing in viscosity.

NOTE:

 The amount of film formation and rate of 

crystallization varies depending on the blend of ISO, the 

humidity, and the temperature.

Spraying or dispensing fluids that contain 

isocyanates creates potentially harmful mists, 

vapors, and atomized particulates.

Read and understand the fluid manufacturer’s 

warnings and Safety Data Sheets (SDSs) to know 

specific hazards and precautions related to 

isocyanates.

Use of isocyanates involves potentially hazardous 

procedures. Do not spray with this equipment 

unless you are trained, qualified, and have read 

and understood the information in this manual 

and in the fluid manufacturer’s application 

instructions and SDSs.

Use of incorrectly maintained or mis-adjusted 

equipment may result in improperly cured 

material. Equipment must be carefully maintained 

and adjusted according to instructions in the 

manual. 

To prevent inhalation of isocyanate mists, vapors, 

and atomized particulates, everyone in the work 

area must wear appropriate respiratory 

protection. Always wear a properly fitting 

respirator, which may include a supplied-air 

respirator. Ventilate the work area according to 

instructions in the fluid manufacturer’s SDSs.

Avoid all skin contact with isocyanates. Everyone 

in the work area must wear chemically 

impermeable gloves, protective clothing and foot 

coverings as recommended by the fluid 

manufacturer and local regulatory authority. 

Follow all fluid manufacturer recommendations, 

including those regarding handling of 

contaminated clothing. After spraying, wash 

hands and face before eating or drinking.

Cross-contamination can result in cured material in 

fluid lines which could cause serious injury or 

damage equipment. To prevent cross-contamination:

Never

 interchange component A and component 

B wetted parts. 

Never use solvent on one side if it has been 

contaminated from the other side.

NOTICE

Partially cured ISO will reduce performance and the life 

of all wetted parts. 

Always use a sealed container with a desiccant 

dryer in the vent, or a nitrogen atmosphere. 

Never

 

store ISO in an open container.

Keep the ISO pump wet cup or reservoir (if 

installed) filled with appropriate lubricant. The 

lubricant creates a barrier between the ISO and 

the atmosphere.

Use only moisture-proof hoses compatible with 

ISO.

Never use reclaimed solvents, which may contain 

moisture. Always keep solvent containers closed 

when not in use.

Always lubricate threaded parts with an 

appropriate lubricant when reassembling.

Summary of Contents for PD44

Page 1: ...fessional use only Not approved for use in explosive atmospheres or hazardous classified locations 26C940 Micrometer PD44 Control Box 100 psi 0 7 MPa 7 bar Maximum Air Working Pressure See page 2 for...

Page 2: ...ts 26 Schematics 27 Electrical Schematics 27 Pneumatic Schematic 30 Parts 31 Electrical Enclosure 31 Lower Pneumatic Enclosure 32 Technical Specifications 33 California Proposition 65 33 Graco Standar...

Page 3: ...s prevent serious injury including long term exposure inhalation of toxic fumes mists or vapors allergic reaction burns eye injury and hearing loss This protective equipment includes but is not limite...

Page 4: ...ords Ensure ground prongs are intact on power and extension cords PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment leaks or ruptured components can splash in the eyes or on skin and cause serious...

Page 5: ...ts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipm...

Page 6: ...eryone in the work area must wear appropriate respiratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instruct...

Page 7: ...erials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When c...

Page 8: ...Spool Valve Load Connection N Spool Valve Dispense Connection P Air Cylinder Extend Connection R Air Cylinder Retract Connection S Air Pressure Regulator T Air Pressure Gauge FIG 1 Micrometer PD44 Co...

Page 9: ...rdinances Air and fluid hoses use only electrically conductive hoses Fluid supply container follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed...

Page 10: ...5 3 4 6 1 7 2 5 3 4 6 1 1 2 5 6 3 7 12 9 13 10 14 11 8 4 SIGNAL CONNECTION PG 3 A TANK LEVEL CONTROLS PG 4 B TANK LEVEL CONTROLS PG 2 CUSTOMER I O 100V TO 250V AC PG 8 START MACHINE I O PG 1 1 3 4 2 E...

Page 11: ...ions The foot switch the Start button and the optional Customer Start Signal can be used to initiate shots These are referred to as start devices Perform a Shot 1 Navigate to the Posidot Control scree...

Page 12: ...een Screen Access Buttons All buttons on the main screen open a new specified screen For example pressing the Status button opens the Status screen FIG 6 Screen Navigation Diagram Main Screen PD44 Con...

Page 13: ...HMI Operation 313877J 13 Posidot Control Screen NOTE A 1 indicates the mode is ON A 0 indicates the mode is OFF FIG 8 Posidot Control Screen...

Page 14: ...ssed and held Continuous Mode The PD44 continually cycles the pumps when the start device is pressed Purge Timer On Off This enables On or disables Off the Purge Timer When the Purge Timer is enabled...

Page 15: ...volume set the timer for one half the gel time of the material If the shot size is smaller use the following formula to determine the Purge Timer setting For example with mixer volume 13 3cc shot siz...

Page 16: ...e bottom gray field shows the value of the Purge Timer in seconds as it times down Note when the Purge Timer times out and the PD44 cycles it will begin timing down again Alarm Timer When the Purge Ti...

Page 17: ...HMI Operation 313877J 17 Status Screen NOTE A 1 indicates the mode is ON A 0 indicates the mode is OFF FIG 10 Status Screen...

Page 18: ...als every 100 000 cycles when the Totalizer gets around 100 000 the seals can be replaced and the Totalizer reset PLC Program HMI Program Shows the software and revision level for both the PLC and HMI...

Page 19: ...HMI Operation 313877J 19 Level 1 Control Screen NOTE A 1 indicates the mode is ON A 0 indicates the mode is OFF FIG 11 Level 1 Control Screen...

Page 20: ...on When the audible alarm sounds because the material level is low in either tank pressing this button turns it off Message Description Material High The material level in the tank is at or above the...

Page 21: ...HMI Operation 313877J 21 Level 2 Control Screen NOTE A 1 indicates the mode is ON A 0 indicates the mode is OFF FIG 12 Level 2 Control Screen...

Page 22: ...til the audible alarm sounds if the tank material level does not reach the high level sensor If the high level sensor is activated before the Fill Timer times out the Fill Timer is reset The Fill Time...

Page 23: ...PD44 Control screen 2 Press the Retract button 3 Press the Extend button 4 Press the Control Power Switch B Ensure every thing is off 5 Perform the Pressure Relief Procedure 6 Perform feed system shut...

Page 24: ...life recycle it in a responsible manner Maintenance See the appropriate manuals for dispense valve and feed system maintenance schedules and procedures See Related Manuals on page 2 NOTE If material...

Page 25: ...d Flow control valve closed Open Dispense valve not discharging normal or full volume Low material level in reservoirs Fill material reservoirs and prime the machine Air in material tanks Fill reservo...

Page 26: ...e when pump is retracted and LS EXT is tripped Cycle Complete Output In Shot Mode changes state for one second after the retract switch is tripped Customer Start Input In any mode operates in parallel...

Page 27: ...Schematics 313877J 27 Schematics Electrical Schematics FIG 14...

Page 28: ...Schematics 28 313877J FIG 15...

Page 29: ...Schematics 313877J 29 FIG 16...

Page 30: ...Schematics 30 313877J Pneumatic Schematic FIG 17...

Page 31: ...ription Qty 521 81 1053 2 11 FUSE 5mm x 20mm 2A time delay 1 522 F0300011 RELAY master control 1 530 26D026 CONTROL PLC with program 1 532 24J189 POWER SUPPLY 24VDC 1 75A 120 240V 1 558 26D027 DISPLAY...

Page 32: ...matic Enclosure Lower Pneumatic Enclosure 637 636 Ref Part Description Qty 02 2891 7 50 LOWER BASE pneumatic components PD44 1 636 16M434 VALVE solenoid extend retract solenoid 1 637 83 0397 24D 11 VA...

Page 33: ...ssure 100 psi 0 7 MPa 7 bar Supplied Air Requirements 1 to 3 cfm at 80 psi to 100 psi Electrical Requirements 120 240V 50 60 Hz 0 6 amp 120V 0 3 amp 240V Fuses Required 5 x 20 mm 2A time delay Graco p...

Page 34: ...de at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT L...

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