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SAFETY WARNINGS

HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJURY.  FOR PROFESSIONAL USE ONLY.

OBSERVE ALL WARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.

MOVING PARTS HAZARD

KEEP HANDS AND FINGERS AWAY FROM THE PRIMING PISTON

DURING OPERATION AND WHENEVER THE PUMP IS CHARGED

WITH AIR to reduce the risk of injury!

 On the pump downstroke the

priming piston extends beyond the intake cylinder to pull the material into

the pump. The priming piston works under extreme force. During opera-

tion and whenever the pump is charged with air, the priming piston can

severely injure or amputate a hand or finger, or break a tool, caught be-

tween it and the intake cylinder. Always follow the 

Pressure Relief Pro-

cedure

, below, before checking, clearing, cleaning, flushing or servicing

any part of the pump.

The air motor piston (located behind the air motor plates) also moves

when air is supplied to the motor. NEVER operate the pump with the air

motor plates removed. Before servicing the pump, follow the

 Pressure

Relief Procedure

 below to prevent the pump from starting accidentally.

FLUID INJECTION HAZARD

General Safety

This equipment generates very high fluid pressure. Spray from the spray

gun/dispensing valve, leaks or ruptured components can inject fluid

through your skin and into your body and cause extremely serious injury,

including the need for amputation. Also, fluid injected or splashed into the

eyes or on the skin can cause serious damage.

NEVER point the spray gun/dispensing valve at anyone or at any part of

the body. NEVER put hand or fingers over the spray tip/nozzle.

ALWAYS have the tip guard in place on the spray gun when spraying.

ALWAYS follow the 

Pressure Relief Procedure

, right, before cleaning

or removing the spray tip/nozzle or servicing any system equipment.

NEVER try to stop or deflect leaks with your hand or body.

Be sure all equipment safety devices are operating properly before each

use.

Medical Alert––Airless Spray Wounds

If any fluid appears to penetrate your skin, get 

EMERGENCY MEDICAL

CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT

. Tell the doctor

exactly what fluid was injected.

Note to Physician:

 Injection in the skin is a traumatic injury. 

It is im-

portant to treat the injury surgically as soon as possible

. Do not

delay treatment to research toxicity. Toxicity is a concern with some ex-

otic coatings injected directly into the blood stream. Consultation with a

plastic surgeon or reconstructive hand surgeon may be advisable.

Spray Gun/Dispensing Valve Safety Devices

Be sure all spray gun/dispensing valve safety devices are operating

properly before each use. Do not remove or modify any part of the gun/

valve; this can cause a malfunction and result in serious injury.

Safety Latch

Whenever you stop spraying/dispensing, even for a moment, always set

the spray gun/dispensing valve safety latch in the closed or “safe” posi-

tion, making the gun/valve inoperative. Failure to set the safety latch can

result in accidental triggering of the gun/valve.

Trigger Guard (if present)

Never operate the spray gun/dispensing valve with the trigger guard re-

moved. This guard helps prevent the gun/valve from triggering acciden-

tally if it is dropped or bumped.

Diffuser (only on spray guns)

The spray gun diffuser breaks up spray and reduces the risk of fluid injec-

tion when the tip is not installed. Check the diffuser operation regularly.

Follow the

 Pressure Relief Procedure

, to the right, then remove the

spray tip. Aim the spray gun into a grounded metal pail, holding the spray

gun firmly to the pail. Using the lowest possible pressure, trigger  the

spray gun. If the fluid emitted is not diffused into an irregular stream, re-

place the diffuser immediately.

Tip Guard (only on spray guns)

ALWAYS have the tip guard in place on the spray gun while spraying. The

tip guard alerts you to the fluid injection hazard and helps reduce, 

but

does not prevent,

 the risk of accidentally placing your fingers or any part

of your body close to the spray tip.

Spray Tip/Nozzle Safety

Use extreme caution when cleaning or changing spray tips/nozzles. If the

spray tip/nozzle clogs while spraying/dispensing, engage the spray gun/

dispensing valve safety latch immediately. ALWAYS follow the

 Pressure

Relief Procedure

 and then remove the spray tip/nozzle to clean it.

NEVER wipe off build–up around the spray tip/nozzle until pressure is

fully relieved and the spray gun/dispensing valve safety latch is engaged.

Pressure Relief Procedure

To reduce the risk of serious injury, including fluid injection, splash-

ing in the eyes or on the skin, or injury from moving parts, always

follow this procedure whenever you shut of f the pump, when

checking or servicing any part of the spray/dispensing system,

when  installing,  cleaning or changing spray tips/nozzles, and

whenever you stop spraying/dispensing.

1. Engage the spray gun/dispensing valve safety latch.
2. Shut off the air to the pump.
3. Close the bleed–type master air valve (required in your sys-

tem).

4. Disengage the gun/valve safety latch.
5. Hold a metal part of the gun/valve firmly to the side of a

grounded metal pail, and trigger the gun/valve to relieve pres-

sure.

6. Engage the gun/valve safety latch.
7. Open the drain valve (required in your system) and/or the

pump bleeder valve, having a container ready to catch the

drainage.

8. Leave the drain valve open until you are ready to spray/dis-

pense again.

If you suspect that the spray tip/nozzle or  hose is completely

clogged, or that pressure has not been fully relieved after following

the steps above, VERY SLOWLY loosen the tip guard retaining nut

or hose end coupling and relieve pressure gradually, then loosen

completely. Now clear the tip/nozzle or hose.

Summary of Contents for Metric CHECK-MATE 200

Page 1: ...OX 1441 MINNEAPOLIS MN 55440 1441 COPYRIGHT 1991 GRACO INC TABLE OF CONTENTS Warnings 2 3 Terms 3 Typical Installation 4 Installation 5 Operation Maintenance 6 7 Service Troubleshooting Chart 8 Requir...

Page 2: ...Whenever you stop spraying dispensing even for a moment always set the spray gun dispensing valve safety latch in the closed or safe posi tion making the gun valve inoperative Failure to set the safe...

Page 3: ...is created by the high velocity flow of fluid through the pump and hose If every part of the spray dispensing equipment is not properly grounded sparking may occur and the system may become hazardous...

Page 4: ...Air Line Lubricator J Bleed Type Master Air Valve required for pump K Air Regulator L Air Line Filter M Bleed Type Master Air Valve for accessories N Fluid Drain Valve required P Fluid Pressure Regula...

Page 5: ...gallon ram Refer to Accessories on page 19 and the separate manuals included with the kits for further information Air Line Accessories Install the following accessories in the order shown in the Typ...

Page 6: ...pump starts Moving parts can pinch or amputate your fingers or other body parts When the pump is operating the priming piston 23 located at the pump intake and the air motor piston located behind the...

Page 7: ...he exposed displacement rod and damaging the throat packings Always flush the pump before the fluid dries on the dis placement rod Never leave water or water based fluid in the pump overnight First fl...

Page 8: ...mp Replace packings To determine if the fluid hose or gun is obstructed follow the Pressure Relief Procedure Warning below Disconnect the fluid hose and place a container at the pump fluid outlet to c...

Page 9: ...3 Remove the coupling collars 105 Take care not to lose or drop them See Fig 3 4 Hold the tie rod flats with an 11 mm wrench to keep them from turning Use the wrench 1 13 provided with the pump or a 1...

Page 10: ...king nut 2 throat packings 3 5 and glands 4 6 from the outlet housing 9 DO NOT remove the fluid outlet nipple 7 and o ring 8 from the outlet housing unless they need replace ment 10 Unscrew the bleede...

Page 11: ...QUE TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 4 5 6 3 LIPS OF V PACKINGS MUST FACE DOWN THROAT PACKING DETAIL 7 REMOVE ONLY IF DAMAGED TORQUE TO 70 75 N m 51 55 ft lb 11 TORQUE TO 17...

Page 12: ...ad lubricant to the bottom threads of the cylinder 11 Be sure the o ring 10 is in place on the cylinder Guide the intake valve housing 16 up onto the priming piston rod 21 Screw the valve housing onto...

Page 13: ...UE TO 170 185 N m 125 135 ft lb 15 TORQUE TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 4 5 6 3 LIPS OF V PACKINGS MUST FACE DOWN THROAT PACKING DETAIL 7 REMOVE ONLY IF DAMAGED TORQUE TO...

Page 14: ...O DESCRIPTION QTY 101 222 791 AIR MOTOR Monark See 307 043 for parts 1 102 184 076 ROD tie 295 mm 11 61 shoulder to shoulder 3 103 184 162 ROD adapter 1 104 184 100 NUT coupling 1 105 184 131 COLLAR c...

Page 15: ...istributor 6 digit Part Number Qty Part Description 101 103 105 107 102 TORQUE TO 20 25 N m 15 18 ft lb 106 TORQUE TO 34 41 N m 25 30 ft lb 104 TORQUE TO 41 48 N m 30 35 ft lb REF PART NO NO DESCRIPTI...

Page 16: ...TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 1 27 TORQUE TO 27 34 N m 20 25 ft lb 26 19 18 LARGE BEVEL MUST FACE DOWN 21 REF 24 23 FLAT SIDE MUST FACE UP 7 TORQUE TO 70 75 N m 51 55 ft...

Page 17: ...y Consists of Ref No Qty 8 1 10 2 14 1 19 1 26 1 41 1 222 785 THROAT PACKING REPAIR KIT Must be purchased separately Consists of Ref No Qty 3 2 4 1 5 3 6 1 222 786 THROAT PACKING CONVERSION KIT To con...

Page 18: ...LVE 215 362 12 bar 180 psi MAXIMUM WORKING PRESSURE Shuts off air supply to the pump if the pump accelerates beyond the pre adjusted setting due to an empty supply container interrupted fluid supply t...

Page 19: ...raise pump from 19 liter 5 gallon pails Release of air pressure and weight of the pump cause it to move downward Use with wiper plate 222 812 Also requires Cart Accessory Kit 224 376 Re fer to Instruc...

Page 20: ...Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid ou...

Page 21: ...lpm gpm and air pressure bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air consump...

Page 22: ...E OIL gpm liters min To find Fluid Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to...

Page 23: ...id flow lpm gpm and air pressure bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air...

Page 24: ...A B C D Model 222 782 1147 mm 365 mm 782 mm 328 mm 45 2 in 14 35 in 30 8 in 12 9 in 222 783 1207 mm 418 mm 789 mm 328 mm 47 5 in 16 45 in 31 0 in 12 9 in DIMENSIONAL DRAWING Model 222 783 Shown A B C...

Page 25: ...22 782 MONARK PUMP 63 5 mm 2 50 22 2 mm 0 875 62 50 mm 2 461 38 5 mm 1 516 31 2 mm 1 230 54 1 mm 2 131 44 5 mm 1 750 7 1 mm 0 281 DIA 2 11 4 mm 0 449 DIA 3 63 5 mm 2 50 54 1 mm 2 130 31 25 mm 1 230 62...

Page 26: ...26 NOTES...

Page 27: ...27 NOTES...

Page 28: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER S SOLE AND EXCLUSIVE REMEDY...

Page 29: ...109 and 113 Add Model 237 203 Monark Pump Items 101 106 108 109 110 and 113 are the same as for Model 222 782 Item 102 is 190 161 Tie Rod Item 103 is 237 252 Connecting Rod Items 104 and 105 are not u...

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