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17

PARTS LIST

Model 222–771, Series B 

Displacement Pump

Includes items 1–41

REF PART

NO. NO.

DESCRIPTION

QTY

1

184–101

ROD, displacement; sst

1

2

184–102

NUT, packing; carbon steel

1

3

109–301**

V–PACKING; 

2

4

184–171**

GLAND, female; sst

1

5

109–251**

V–PACKING; UHMWPE

3

6

184–221**

GLAND, male; sst

1

7

184–104

FITTING, outlet; M27 x 1.5(m);

1/2 npt(m); carbon steel

1

8

109–450*

O–RING; 

1

9

184–105

HOUSING, outlet; ductile iron

1

10

109–451*

O–RING; 

2

11

184–106

CYLINDER, pump; sst

1

12

184–108

GUIDE, piston; alloy steel

1

13

184–107

PISTON; alloy steel

1

14

184–109*

SEAL, piston; UHMWPE

1

15

184–110

SEAT, piston; alloy steel

1

16

184–111

HOUSING, intake valve; ductile iron

1

17

184–152

GUIDE, rod; alloy steel

1

18

184–115

SEAT, intake valve; alloy steel

1

19

184–296*

SEAL; Delrin

1

20

187–571

CYLINDER, intake; ductile iron

1

21

184–117

ROD, priming piston; sst

1

22

184–158

NUT, priming piston; alloy steel

1

23

187–572

PISTON, priming; carbon steel

1

24

184–157

GUIDE, priming piston; alloy steel

1

25

184–113

VALVE BODY, intake; alloy steel

1

26

184–114*

SEAL, intake valve; 

1

27

184–112

NUT, packing, intake valve;

carbon steel

1

33

206–256

VALVE, bleeder; carbon steel

1

41

184–445*

SEAL, valve; UHMWPE

1

*

Supplied in Seal Repair Kit 222–784.

** Supplied in Throat Packing Repair Kit 222–785.

222–784 SEAL REPAIR KIT

Must be purchased separately. Consists of:

Ref No.

Qty

8

1

10

2

14

1

19

1

26

1

41

1

222–785 THROAT PACKING REPAIR KIT

Must be purchased separately. Consists of:

Ref No.

Qty

3

2

4

1

5

3

6

1

222–786 THROAT PACKING CONVERSION KIT

To convert the pump throat to all 

 packings.

Must be purchased separately. Consists of:

Ref No.

Qty

3

5

4

1

6

1

222–798 INTAKE VALVE REPAIR KIT

To replace the intake valve and seals. 

Must be purchased separately. Consists of:

Ref No.

Qty

18

1

19

1

25

1

26

1

41

1

HOW TO ORDER PARTS

1 To be sure you receive the correct replacement parts, kits or

accessories, always give all of the information requested in the

chart below.

2.  Check the parts list to identify the correct part number; do not use

the ref. no. when ordering.

3.  Order all parts from your nearest Graco distributor.

6 digit

Part Number

Qty

Part Description

222–771

OLD

184–116

Intake Cyl.

Displ. Pump, NEW

20

187–571

Intake Cyl.

to Series B OLD

184–118

Priming
Piston

NEW

23

187–572

Priming
Piston

SERVICE INFORMATION

Listed below by the assembly changed are OLD and NEW

parts.

Assembly

Ref

Changed Status

No. Part No.

Name

INTERCHANGEABILITY NOTE: NEW parts replace the OLD

parts listed directly above them.
NOTE: The new style intake cylinder and priming piston (part

numbers 187–571 and 187–572) must be used as a set.

Priming piston 187–572 is larger than the earlier style and will

not fit into the fluid intake of the earlier style intake cylinder.
NOTE: Part No. 222–798 Intake V alve Repair Kit now in-

cludes items 25, 26, and 41.

PTFE

PTFE

PTFE

PTFE

PTFE

Summary of Contents for Metric CHECK-MATE 200

Page 1: ...OX 1441 MINNEAPOLIS MN 55440 1441 COPYRIGHT 1991 GRACO INC TABLE OF CONTENTS Warnings 2 3 Terms 3 Typical Installation 4 Installation 5 Operation Maintenance 6 7 Service Troubleshooting Chart 8 Requir...

Page 2: ...Whenever you stop spraying dispensing even for a moment always set the spray gun dispensing valve safety latch in the closed or safe posi tion making the gun valve inoperative Failure to set the safe...

Page 3: ...is created by the high velocity flow of fluid through the pump and hose If every part of the spray dispensing equipment is not properly grounded sparking may occur and the system may become hazardous...

Page 4: ...Air Line Lubricator J Bleed Type Master Air Valve required for pump K Air Regulator L Air Line Filter M Bleed Type Master Air Valve for accessories N Fluid Drain Valve required P Fluid Pressure Regula...

Page 5: ...gallon ram Refer to Accessories on page 19 and the separate manuals included with the kits for further information Air Line Accessories Install the following accessories in the order shown in the Typ...

Page 6: ...pump starts Moving parts can pinch or amputate your fingers or other body parts When the pump is operating the priming piston 23 located at the pump intake and the air motor piston located behind the...

Page 7: ...he exposed displacement rod and damaging the throat packings Always flush the pump before the fluid dries on the dis placement rod Never leave water or water based fluid in the pump overnight First fl...

Page 8: ...mp Replace packings To determine if the fluid hose or gun is obstructed follow the Pressure Relief Procedure Warning below Disconnect the fluid hose and place a container at the pump fluid outlet to c...

Page 9: ...3 Remove the coupling collars 105 Take care not to lose or drop them See Fig 3 4 Hold the tie rod flats with an 11 mm wrench to keep them from turning Use the wrench 1 13 provided with the pump or a 1...

Page 10: ...king nut 2 throat packings 3 5 and glands 4 6 from the outlet housing 9 DO NOT remove the fluid outlet nipple 7 and o ring 8 from the outlet housing unless they need replace ment 10 Unscrew the bleede...

Page 11: ...QUE TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 4 5 6 3 LIPS OF V PACKINGS MUST FACE DOWN THROAT PACKING DETAIL 7 REMOVE ONLY IF DAMAGED TORQUE TO 70 75 N m 51 55 ft lb 11 TORQUE TO 17...

Page 12: ...ad lubricant to the bottom threads of the cylinder 11 Be sure the o ring 10 is in place on the cylinder Guide the intake valve housing 16 up onto the priming piston rod 21 Screw the valve housing onto...

Page 13: ...UE TO 170 185 N m 125 135 ft lb 15 TORQUE TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 4 5 6 3 LIPS OF V PACKINGS MUST FACE DOWN THROAT PACKING DETAIL 7 REMOVE ONLY IF DAMAGED TORQUE TO...

Page 14: ...O DESCRIPTION QTY 101 222 791 AIR MOTOR Monark See 307 043 for parts 1 102 184 076 ROD tie 295 mm 11 61 shoulder to shoulder 3 103 184 162 ROD adapter 1 104 184 100 NUT coupling 1 105 184 131 COLLAR c...

Page 15: ...istributor 6 digit Part Number Qty Part Description 101 103 105 107 102 TORQUE TO 20 25 N m 15 18 ft lb 106 TORQUE TO 34 41 N m 25 30 ft lb 104 TORQUE TO 41 48 N m 30 35 ft lb REF PART NO NO DESCRIPTI...

Page 16: ...TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 1 27 TORQUE TO 27 34 N m 20 25 ft lb 26 19 18 LARGE BEVEL MUST FACE DOWN 21 REF 24 23 FLAT SIDE MUST FACE UP 7 TORQUE TO 70 75 N m 51 55 ft...

Page 17: ...y Consists of Ref No Qty 8 1 10 2 14 1 19 1 26 1 41 1 222 785 THROAT PACKING REPAIR KIT Must be purchased separately Consists of Ref No Qty 3 2 4 1 5 3 6 1 222 786 THROAT PACKING CONVERSION KIT To con...

Page 18: ...LVE 215 362 12 bar 180 psi MAXIMUM WORKING PRESSURE Shuts off air supply to the pump if the pump accelerates beyond the pre adjusted setting due to an empty supply container interrupted fluid supply t...

Page 19: ...raise pump from 19 liter 5 gallon pails Release of air pressure and weight of the pump cause it to move downward Use with wiper plate 222 812 Also requires Cart Accessory Kit 224 376 Re fer to Instruc...

Page 20: ...Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid ou...

Page 21: ...lpm gpm and air pressure bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air consump...

Page 22: ...E OIL gpm liters min To find Fluid Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to...

Page 23: ...id flow lpm gpm and air pressure bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air...

Page 24: ...A B C D Model 222 782 1147 mm 365 mm 782 mm 328 mm 45 2 in 14 35 in 30 8 in 12 9 in 222 783 1207 mm 418 mm 789 mm 328 mm 47 5 in 16 45 in 31 0 in 12 9 in DIMENSIONAL DRAWING Model 222 783 Shown A B C...

Page 25: ...22 782 MONARK PUMP 63 5 mm 2 50 22 2 mm 0 875 62 50 mm 2 461 38 5 mm 1 516 31 2 mm 1 230 54 1 mm 2 131 44 5 mm 1 750 7 1 mm 0 281 DIA 2 11 4 mm 0 449 DIA 3 63 5 mm 2 50 54 1 mm 2 130 31 25 mm 1 230 62...

Page 26: ...26 NOTES...

Page 27: ...27 NOTES...

Page 28: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER S SOLE AND EXCLUSIVE REMEDY...

Page 29: ...109 and 113 Add Model 237 203 Monark Pump Items 101 106 108 109 110 and 113 are the same as for Model 222 782 Item 102 is 190 161 Tie Rod Item 103 is 237 252 Connecting Rod Items 104 and 105 are not u...

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