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MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers or other body

parts. KEEP CLEAR of moving parts when starting or operating

the sprayer. Follow the

 Pressure Relief Procedure on page 2

before checking or servicing any part of the sprayer, to prevent

it from starting accidentally.

EQUIPMENT MISUSE HAZARD

General Safety

Any misuse of the spray equipment or accessories, such as

overpressurizing, modifying parts, using incompatible chemi-

cals and fluids, or using worn or damaged parts, can cause

them to rupture and result in fluid injection, splashing in the eyes

or on the skin, or other serious bodily injury, or fire, explosion or

property damage.

NEVER alter or modify any part of this equipment; doing so

could cause it to malfunction.

CHECK all spray equipment regularly and repair or  replace

worn or damaged parts immediately.

Always wear protective eyewear, gloves, clothing and respira-

tor as recommended by the fluid and solvent manufacturer.

System Pressure

This sprayer can develop 

3000 psi (210 bar) MAXIMUM

WORKING PRESSURE. Be sure that all spray equipment and

accessories used are rated to withstand this pressure. DO NOT

exceed the maximum working pressure of any component or

accessory used in the system.

Fluid and Solvent Compatibility

All chemicals used in the sprayer must be chemically compatible

with the wetted parts shown in the 

TECHNICAL DATA on page

28. Consult your chemical supplier to ensure compatibility.
Do not use 1,1,1-trichloroethane, methylene chloride, other ha-

logenated hydrocarbon solvents or fluids containing such sol-

vents in this equipment, which contains aluminum and/or zinc

parts. Such use could result in a serious chemical reaction, with

the possibility of explosion, which could cause death, serious

bodily injury and/or substantial property damage.

HOSE SAFETY

High pressure fluid in the hoses can be very dangerous. If the

hose develops a leak, split or rupture due to any kind of wear,

damage or misuse, the high pressure spray emitted from it can

cause a fluid injection injury or other serious bodily injury or

property damage.

ALL FLUID HOSES MUST HA VE SPRING GUARDS ON

BOTH ENDS! The spring guards help protect the hose from

kinks or bends at or close to the coupling which can result in

hose rupture.

TIGHTEN all fluid connections securely before each use. High

pressure fluid can dislodge a loose coupling or allow high pres-

sure spray to be emitted from the coupling.

NEVER use a damaged hose. Before each use, check the en-

tire hose for cuts, leaks, abrasion, bulging cover, or damage or

movement of the hose couplings. If any of these conditions ex-

ist, replace the hose immediately. DO NOT try to recouple high

pressure hose or mend it with tape or any other device. A re-

paired hose cannot contain the high pressure fluid.

HANDLE AND ROUTE HOSES CAREFULLY. Do not pull on

hoses to move equipment. Keep hoses clear of moving parts

and hot surfaces of the pump. Do not use fluids or solvents

which are not compatible with the inner tube and cover of the

hose. DO NOT expose Graco hose  to  temperatures  above

180

 F (82

C) or below –40

 F (–40

C).

Hose Grounding Continuity

Proper hose grounding continuity is essential to maintaining a

grounded spray system. Check the electrical resistance of your

fluid hoses at least once a week. If your hose does not have a

tag on it which specifies the maximum electrical resistance,

contact the hose supplier or manufacturer for the maximum re-

sistance limits. Use a resistance meter in the appropriate range

for your hose to check the resistance. If the resistance exceeds

the recommended limits, replace it immediately

.  An  un-

grounded or poorly grounded hose can make your system haz-

ardous. Also read 

FIRE OR EXPLOSION HAZARD.

FIRE OR EXPLOSION HAZARD

Static electricity is created by the flow of fluid through the pump

and hose. If every part of the spray equipment is not properly

grounded, sparking may occur , and the system may become

hazardous. Sparking may also occur when plugging in or un-

plugging a power supply cord. Sparks can ignite fumes from sol-

vents and the fluid being sprayed, dust particles and other flam-

mable substances, whether you are spraying indoors 

or

outdoors, and can cause a fire or explosion and serious bodily

injury and property damage.

If you experience any static sparking or even a slight shock

while using this equipment, 

STOP SPRAYING IMMEDIATELY.

Check the entire system for proper grounding. Do not use the

system again until the problem has 

been  identified  and

corrected.

Grounding

To reduce the risk of static sparking, ground the sprayer and all

other spray equipment used or located in the spray area.

CHECK your local electrical code for detailed grounding instruc-

tions for your area and type of equipment. BE SURE to ground

all of this spray equipment:

1. 

Sprayer: plug into a properly grounded outlet. Do not re-

move the grounding prong of the plug, and do not use an

adapter. Extension cords must have three wires.

2.

Fluid hoses: use only grounded hoses with a maximum of

500 ft (150 m) combined hose length to ensure grounding

continuity.  See 

Hose Grounding Continuity.

3.

Spray gun: obtain grounding through connection to a prop-

erly grounded fluid hose and sprayer.

4.

Object being sprayed: according to local code.

5.

Fluid supply container: according to local code.

6.

All solvent pails used when flushing,  according to local

code. Use only metal pails, which are conductive. Do not

place the pail on a non–conductive surface, such as paper

or cardboard, which interrupts the grounding continuity.

7.

To maintain grounding continuity when flushing or relieving

pressure, always hold a metal part of the gun firmly to the

side of a grounded metal pail, then trigger the gun.

Flushing Safety

Reduce the risk of fluid injection injury

, static sparking, or

splashing by following the flushing procedure given on page 9

of this manual. Follow the 

Pressure Relief Procedure on page

2, and remove the spray tip before flushing. Hold a metal part

of the gun firmly to the side of a grounded metal pail and use the

lowest possible fluid pressure during flushing.

IMPORTANT

United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards –

particularly the General Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.

Summary of Contents for Hydra-Spray EH 433 GT 226-432 L Series

Page 1: ...especially hose leaks Keep body clear of the nozzle Never stop leaks with any part of the body Drain all pressure before removing parts Avoid accidental trig gering of gun by always setting safety la...

Page 2: ...the risk of fluid injection when the tip is not installed Check diffuser operation regularly Follow the Pressure Relief Procedure below then remove the spray tip Aim the gun into a metal pail holding...

Page 3: ...ratures above 180 F 82 C or below 40 F 40 C Hose Grounding Continuity Proper hose grounding continuity is essential to maintaining a grounded spray system Check the electrical resistance of your fluid...

Page 4: ...er Le diffuseur du pistolet sert diviser le jet et r duire les risques d injection accidentelle quand l ajutage n est pas en place V rifi er le fonctionnement du diffuseur r guli rement Pour cette v r...

Page 5: ...steme Lisez aussi LES RISQUES D IN CENDIE OU D EXPLOSI N ci dessus RISQUES D INCENDIE OU D EXPLOSI N De l lectricit statique est produite par le passage du fluide grande vitesse dans la pompe et dans...

Page 6: ...a Difusor El difusor de la pistola dispersa el chorro pulverizado y reduce el riesgo de inyecci n cuando no est instalada la boquilla Revisar con regularidad el funci namiento del difusor Seguir el pr...

Page 7: ...xcede los l mites recomendados reemplazarla de inmediato Es muy arriesgado tener una manguera sin puest a tierra o con la puest a tierra en malas condici nes Leer tambi n la informaci n sobre RIESGO D...

Page 8: ...If the fluid level is at or below the ADD mark replace the strainer dipstick in the sump hole Add approved hydraulic fluid see ACCESSORIES through the hole to bring the level to the FULL mark One and...

Page 9: ...amps use it only on a separate circuit with no other loads NOTE A licensed electrician can rewire Models 226 433 and 231 004 for 230 volt service if necessary See the wiring diagram in Fig 2 Model 226...

Page 10: ...ent into a grounded metal pail Put the suction tube in the pail 5 Remove the spray tip from the gun if it is installed 6 Turn the pressure adjusting knob all the way counter clockwise to lower the pre...

Page 11: ...ngage the gun safety latch CAUTION Do not run the sprayer dry for more than 30 sec onds to avoid damaging the pump packings 7 To prime the pump hold a metal part of the gun firmly against a grounded m...

Page 12: ...AC IV handle 180 See Fig 6 2 Disengage the gun safety latch and trigger the gun into a pail Engage the gun safety latch again 3 Return the handle to the original position disengage the gun safety latc...

Page 13: ...he ADD and FULL marks on the dipstick See page 9 8 Change the hydraulic fluid every 2000 hours of op eration or 12 months whichever comes first Also clean the hydraulic pump intake filter and replace...

Page 14: ...r damaged Replace See page 16 Excessive surge at spray gun Outlet filter is dirty or plugged Clean See manual 307 273 Tip is plugged Use Reverse A Clean feature to clear or relieve pressure and remove...

Page 15: ...ee tie rod nuts 13 and pull the dis placement pump 84 down off the rods This will also pull the hydraulic motor piston down 3 Remove the cotter pin 15 from the hydraulic motor piston rod See Fig 9 4 R...

Page 16: ...t them Replace worn or damaged parts paying par ticular attention to the carbide seat on the pis ton stud 8 Inspect the outer surface of the displacement rod 103 and the inner surface of the sleeve 90...

Page 17: ...ent rod 103 and the inside of the sleeve 90 Slide the displacement rod into the pump housing 101 from the bottom until it protrudes through the packing nut 102 T ighten the packing nut just enough to...

Page 18: ...e unit and pour out the hydraulic fluid 5 Carefully lower the unit and tilt it back until the arms of the support mounting 44 are resting on the floor 6 Put the cart handle 75 through the arms Hold th...

Page 19: ...eals See Fig 14 15 and page 20 3 Remove the adjusting sprocket retaining nut 29 and pull the sprocket of f the adjusting nut See Fig 14 4 Apply light grease to the o rings Place the o rings on the pum...

Page 20: ...45 20 49 24 66 54 4 36 74 39 70 12 39 135 43 21 55 6 47 46 58 50 28 51 22 25 75 48 58 2 3 44 16 27 10 14 61 14 53 5 7 5 1 52 57 29 19 131 84 143 142 144 72 148 141 147 LABEL LABEL Ref 56 Ref 41 Ref 10...

Page 21: ...3 1 12 101 545 PIN cotter 2 13 101 566 LOCKNUT hex nylon insert 3 8 16 3 14 101 831 PIN spring 2 15 101 946 PIN cotter 1 16 102 039 PIN spring 2 17 102 063 LOCKWASHER ext tooth no 8 4 18 102 276 TERMI...

Page 22: ...E suction 1 82 208 914 GUARD fan top 1 83 208 915 GUARD fan bottom 1 84 DISPLACEMENT PUMP See parts on page 21 1 208 916 For Models 231 004 226 433 only 1 221 072 For Model 226 432 only 1 104 208 918...

Page 23: ...Sprayer 226 432 REF NO PART NO DESCRIPTION QTY 85 100 065 BALL chrome alloy 5 16 dia 1 86 100 084 BALL chrome alloy 1 2 dia 1 88 164 477 V PACKING leather 4 89 164 480 GASKET 1 90 178 902 SLEEVE housi...

Page 24: ...ecomes clogged Ball valve no 214 711 is recommended for both pur poses We also recommend using elbow no 100 840 to direct the outlet flow from the drain valve in a safe direction to a pail In the drai...

Page 25: ...ee 1 800 328 0211 207 428 HYDRAULIC FLUID Graco approved 1 gallon 3 8 liter GRACO THROAT SEAL LIQUID TSL Non evaporating fluid for the wet cup 206 995 1 quart 0 95 liter 206 996 1 gallon 3 8 liter 102...

Page 26: ...NOTES...

Page 27: ...NOTES...

Page 28: ...wear caused by the incompatibility with Graco equipment of structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance...

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