TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
SOLUTION
Electric motor won’t run or stops
while spraying
Sprayer unplugged or fuse blown
Check fuse, replace.
Defective switch or electric motor
Replace switch or motor.
Overheating switch has opened
Unplug sprayer
1
.
Electric motor runs but pump
won’t work
Hydraulic motor stalled
See Step 5 in
MAINTENANCE, page 13.
Pressure setting too low
Increase pressure setting.
Outlet filter is dirty or plugged
Clean filter. See manual 307–273.
Tip is plugged
Use Reverse-A-Clean feature to clear clog,
or relieve pressure and remove to clean.
Hydraulic fluid level is low
Check hydraulic fluid level, and add fluid
2
.
Hydraulic pump is worn or damaged
Check pump, replace if needed.
Hydraulic motor is worn or damaged
Check motor – see manual 306–980;
replace if needed.
Displacement rod is stuck due to dried fluid
Repair pump. See page 16.
Pump runs but output is low
Piston ball not seating
Service. See page 16.
Piston packings worn or damaged
Replace. See page 16.
Intake valve ball not seating
Service. See page 16.
Excessive leaking around
hydraulic motor piston rod wiper
Worn or damaged piston rod or seal
Replace. See manual 306–980.
Fluid leaks into wet-cup
Throat packings worn or damaged
Replace. See page 16.
Excessive surge at spray gun
Outlet filter is dirty or plugged
Clean. See manual 307–273.
Tip is plugged
Use Reverse-A-Clean feature to clear, or
relieve pressure and remove tip to clean.
Spray tip is too big or worn
Change tip.
Insufficient fluid atomization
Pressure setting is too low
Increase.
Outlet filter is dirty or plugged
Clean. See manual 307–273.
Hydraulic fluid level is low
Check, add fluid
2
.
Hydraulic pump is worn or damaged
Check, replace. See page 19.
Hydraulic motor is worn or damaged
Check motor – see manual 306–980;
replace if needed.
Fluid coating is too thick
Spray tip is too big or it is worn
Change tip.
Tails or fingers in spray pattern
Pressure drop in hose
Use larger hose.
Fluid supply is low or exhausted
Check, refill.
Spitting from spray gun
Fluid supply is low or exhausted
Check, refill.
Static sparking from spray gun
Sprayer or work piece is not grounded
Stop spraying immediately. Check for proper
grounding as described on page 3.
Gun will not spray
Drain valve is open
Close.
Hose or tip is clogged
Relieve pressure, then clear the clog.
1
The electric motor has an overheating protection switch
which will automatically reset upon cooling. If it opens, un-
plug the sprayer and let it cool for up to 20 minutes. Try to
correct the cause of overheating.
2
When adding hydraulic fluid to the sump,
use only Graco approved fluid. See ACCESSORIES on
page 25.
Summary of Contents for Hydra-Spray EH 433 GT 226-432 L Series
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