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Error Code Troubleshooting

Display

Display

Display

Code

Code

Code

Applicable

Applicable

Applicable

Motor

Motor

Motor

Blink

Blink

Blink

Code

Code

Code

Alarm

Alarm

Alarm or

or

or

Deviation

Deviation

Deviation

Description

Description

Description

E5F_

E5F_

E5F_

Advanced

None

Advisory Dual lower system calibration error. System running too

rapidly to perform calibration.

E5N_

E5N_

E5N_

Basic and

Advanced

2–7

Deviation Calibrate stroke failed.

E5S_

E5S_

E5S_

Advanced

None

Advisory Dual lower system calibration stopped or interrupted.

E5U_

E5U_

E5U_

Advanced

None

Advisory Dual lower system calibration unsteady. System could not

determine optimum setting.

EBC_

EBC_

EBC_

Advanced

None

Advisory Run/Stop switch in Stop position (closed).

ELI_

ELI_

ELI_

Basic and

Advanced

4–5

Deviatoin Deviation hot board reset.

ERR0_

ERR0_

ERR0_

Basic and

Advanced

2–5

Deviatoin Deviation software error.

F1F0

F1F0

F1F0

None

Alarm

Fill pump flow not detected. The primary tank level has not
increased with the no flow timeout window and the no flow
timeout event is set to alarm.

F2F0

F2F0

F2F0

None

Deviation Fill pump flow not detected. The primary tank level has not

increased with the no flow timeout window and the no flow
timeout event is set to deviation.

K1D_

K1D_

K1D_

Advanced

1–2

Alarm

Flow is below minimum limit.

K2D_

K2D_

K2D_

Advanced

None

Deviation Flow is below minimum limit.

K3D_

K3D_

K3D_

Advanced

None

Deviation Flow exceeds maximum target; also indicates pump runaway

condition exists.

K4D_

K4D_

K4D_

Basic and

Advanced

1

Alarm

Flow exceeds maximum target; also indicates pump runaway
condition exists.

L1A0

L1A0

L1A0

None

Alarm

The flow rate is above the current profile flow limit set on
Profile Screen 3.

L2A0

L2A0

L2A0

None

Deviation The primary tank level is below the primary tank level low

deviation set point.

L4A0

L4A0

L4A0

None

Alarm

The primary tank level is above the primary tank level high
alarm set point.

L6CA

L6CA

L6CA

None

Deviation Port 8 is enabled and the current draw is less than 4 mA.

The BPR is requesting a value greater than 0%. Verify that
the device is connected.

L6CB

L6CB

L6CB

None

Deviation Port 9 is enabled and the current draw is less than 4 mA.

Verify that the device is connected.

MND_

MND_

MND_

Advanced

None

Advisory Maintenance counter is enabled and countdown reached

zero (0).

P1D_

P1D_

P1D_

Advanced

None

Deviation Unbalanced load. Dual Lower system — P1D1 = Motor 1 is

requiring less force to hold speed; pump lower may need
service. P1D2 = Motor 2 is requiring less force than motor
1 to hold speed.

P9D_

P9D_

P9D_

Advanced

None

Deviation Major unbalanced load — see P1D_ (P9D_ is higher

magnitude)

P1I_

P1I_

P1I_

Advanced

1–3

Alarm

Pressure is below minimum limit.

24

3A2527H

Summary of Contents for E-Flo 17V232

Page 1: ...rofessional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this ma...

Page 2: ...1 12 Setup Screen 2 13 Setup Screen 3 13 Setup Screen 4 14 Setup Screen 5 15 Setup Screen 6 15 Setup Screen 7 16 Setup Screens 8 and 9 16 Setup Screens 10 and 11 17 Setup Screens 12 and 13 17 Setup Sc...

Page 3: ...anual for Advanced Display Control Module ADCM 3A0539 Instructions Parts Manual 4 Ball Lowers 334359 Instructions Parts Manual E Flo DC 2000 3000 and 4000 Circulation Pumps 3A4030 Instructions Intelli...

Page 4: ...models only install the jumper connector 5 over the top two terminals of the motor using the screw 5a Three phase models do not have a jumper connector NOTE NOTE NOTE To connect up to 8 motors togethe...

Page 5: ...ale 25 ft 8 m Table Table Table 2 2 2 ADCM ADCM ADCM Cable Cable Cable Connections Connections Connections ADCM ADCM ADCM Port Port Port Number Number Number Connector Connector Connector Purpose Purp...

Page 6: ...Figure 4 is a view of the control module display and keys Table 2 explains the function of the membrane keys on the control module As you move through the screens you will notice that most information...

Page 7: ...iting Up Down Up Down Up Down Arrows Arrows Arrows Move between screens or fields on a screen or to increase or decrease the numeric values in a field that can be edited Enter Enter Enter Press to act...

Page 8: ...Use the up and down arrow keys to change the number Press the right arrow key to move to the next digit When all digits are correct press the right arrow key again to accept Check Check Check Box Box...

Page 9: ...from the menu to stop the pump Displays the current pump speed in cycles per minute Displays the current pump pressure as a percentage If a transducer is used this icon is replaced by the pressure ico...

Page 10: ...Setup Screen 4 page 14 to set or disable the pressure alarms Run Run Run Screen Screen Screen 4 4 4 This screen displays fluid flow settings for the active pump and profile Fluid flow can be measures...

Page 11: ...e 18 Figure 9 Run Screen 5 Run Run Run Screens Screens Screens 6 9 6 9 6 9 and and and 10 13 10 13 10 13 Run Screens 6 9 single or x2 parent pump and 10 13 x2 child pump display a log of the last 20 a...

Page 12: ...lect the operating mode force pressure or flow from the menu In force pressure mode the motor adjusts the pump speed to maintain the fluid pressure percentage set on Setup Screen 2 If the flow limit i...

Page 13: ...he Profile Profile Profile Lock Lock Lock box is checked on Setup Screen 22 page 22 Press to activate the profile that you just edited Setup Setup Setup Screen Screen Screen 3 3 3 Use this screen to s...

Page 14: ...Deviation Deviation or Alarm Alarm Alarm For runaway control set the maximum flow to Alarm Alarm Alarm If the flow rate exceeds the maximum entered on Setup Screen 3 for five seconds an alarm symbol a...

Page 15: ...mode Use the arrow keys to move the motor or pump shaft up or down Select the correct pump lower size from the menu The default is blank If custom is selected a field opens for you to input the size...

Page 16: ...are identical except Screen 8 is for transducer 1 and Screen 9 is for transducer 2 Selecting a transducer and a pump activates closed loop pressure control NOTE NOTE NOTE Closed loop pressure control...

Page 17: ...other pump up one position For example if AD00001 is changed to be pump 4 AD00002 will become pump 1 AD00003 will become pump 2 and so on Figure 19 Setup Screens 10 and 11 Screen 10 shown Setup Setup...

Page 18: ...l port baud rate from the menu This is a system wide setting 38400 kbps 57600 kbps default 115200 kbps Setup Setup Setup Screen Screen Screen 15 15 15 Use this screen to configure and control the tank...

Page 19: ...isor Module is required for this function Configures Port 4 pin 4 as an output to allow for the connected device to receive an alarm when the level of the Primary Tank is above the value that is defin...

Page 20: ...mA supply Set the numerical values for the scaling ceiling for 4 20mA signal Setup Setup Setup Screen Screen Screen 18 18 18 This screen is for enabling a modbus communications alarm and disabling the...

Page 21: ...p switch when going from profile 0 stopped to run before the pump can start When the run stop switch is active the following pop up appears Enable or disable auto restart The default setting is disabl...

Page 22: ...l pumps connected to the display All pumps attached to the display must not be pumping material when the software update is initiated Figure 28 Setup Screen 21 Setup Setup Setup Screen Screen Screen 1...

Page 23: ...Description None Basic 6 Alarm The Mode Select knob is set between Pressure and Flow Set the knob to the mode you want None Basic and Advanced 9 None A blink code of 9 is not an error code but an ind...

Page 24: ..._ K1D_ Advanced 1 2 Alarm Flow is below minimum limit K2D_ K2D_ K2D_ Advanced None Deviation Flow is below minimum limit K3D_ K3D_ K3D_ Advanced None Deviation Flow exceeds maximum target also indicat...

Page 25: ...below 85 C 185 F internally T4D_ T4D_ T4D_ Basic and Advanced 4 6 Alarm Motor over temperature Motor will throttle itself to stay below 85 C 185 F internally V1I_ V1I_ V1I_ Basic and Advanced 2 Alarm...

Page 26: ...Code Code Code Alarm Alarm Alarm or or or Deviation Deviation Deviation Description Description Description WSD_ WSD_ WSD_ Advanced 1 5 Alarm Invalid lower size occurs if the unit is operated before...

Page 27: ...shipped loose 1 5 24N910 CONNECTOR jumper includes item 5a 1 5a SCREW cap socket head M5 x 40 mm 1 6 24P823 BRACKET KIT control module includes items 6a 6f 1 Ref Ref Ref Part Part Part Description Des...

Page 28: ...a BRACKET control module 1 6b BRACKET mounting 1 6c LOCKWASHER external tooth M5 4 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 6d WASHER M5 2 6e SCREW cap socket head M5...

Page 29: ...iary Solenoid Kit 24Z671 Tank Fill Kit 241405 24A032 Reed Switch Counter Kit 17B160 Fiber Optic Cables KM172 17T898 Fiber Optic Cables KM173 BPR BPR BPR Controller Controller Controller Kit Kit Kit 24...

Page 30: ...ead Write 16 Bit Pressure units see Table 7 403230 Actual Tank Level 1 Read Write 16 Bit Pressure units see Table 7 403231 Actual Tank Level 2 Read Write 16 Bit Pressure units see Table 7 403232 Confi...

Page 31: ...that only the registers which will be monitored and changed on a regular basis be mapped and the remaining parameters be configured with the display 404150 Pressure Minimum Read Only 16 Bit Pressure...

Page 32: ...34 47 mPa 344 74 bar 3 5 psi 34 5 kPa 0 345 bar Tank level sensor 404207 Closed Loop Enable Transducer 1 Read Write 16 Bit 404208 Closed Loop Enable Transducer 2 Read Write 16 Bit 0 Not Enabled 1 Enab...

Page 33: ...y 406104 Estimated Pump Force or Pressure Read Only 406105 Transducer 1 Pressure Read Only 0 65535 406106 Transducer 2 Pressure Read Only 0 65535 406107 ADCM Input Status Bits Read Only bit 0 bit 1 0...

Page 34: ...p 2 Alarms 2 High Word Read Only 406138 Pump 2 Alarms 2 Low Word Read Only 406139 Pump Control Bitfield Read Write bit 0 Clear Alarm bit 1 Reset Batch bit 2 Reset Maint Counter 1 bit 3 Reset Maint Cou...

Page 35: ...te 0 65535 406152 Primary Agitator High Speed Deviation Read Write 0 65535 406153 Primary Agitator Low Speed Deviation Read Write 0 65535 406154 Primary Agitator Low Speed Alarm Read Write 0 65535 406...

Page 36: ...ssure units see table 7 405x02 Pressure Force Maximum Read Write 16 Bit Pressure units see table 7 405x03 Flow Minimum Read Write 16 Bit Flow units see table 7 405x04 Flow Target Read Write 16 Bit Flo...

Page 37: ...ansducer 11 Deviation WSC_ Zero setting on active profile 12 Advisory END_ Encoder stroke range calibration in progress 13 Alarm A4N_ Over Current 14 Alarm T4D_ Over Temperature 15 Alarm WCW_ Dual low...

Page 38: ...ast 9 Advisory E5S_ X2 Calibration Error aborted 10 Advisory E5U_ X2 Calibration Error unsteady 15 Alarm CAC_ CAN Communication Display others Reserved 404116 404116 404116 Pump Pump Pump Alarm2 Alarm...

Page 39: ...rms 3 Reads 1 if there are any active deviations 4 Reads 1 if there are any active advisories 5 Setup changed 6 Reserved 7 Run Stop switch closed 8 Profile 1 changed 9 Profile 2 changed 10 Profile 3 c...

Page 40: ...er 10 10 1 0 L min Gallons min 403210 1 Flow Register 10 10 1 0 Gal min cc min 403210 2 Flow Register 1 1 cc min oz min 403210 3 Flow Register 1 1 oz min Flow Cycles min 403210 4 Flow Register 10 10 1...

Page 41: ...led from the Display Make sure the display fiber optics communication gateway and PLC are connected properly Refer to Communication KIt manual Use Setup Screen 12 to enable remote control and set your...

Page 42: ...t up for a pressure transducer on Setup Screen 8 but no transducer is detected It will show on bit 1 of register 404114 6 Monitor Monitor Monitor pump pump pump cycle cycle cycle rate rate rate flow f...

Page 43: ...of the pump Viscosity changes throughout time can increase the back pressure in the line such that when it is time to switch from flow mode off production to pressure mode the pump will not move beca...

Page 44: ...Graco distributor Connections for Local Control Single display and 1 or more pumps in a chain Communication Equivalent C P3 P2 P1 D P1 P2 P3 P n P 1 C J P 1 P 2 P 3 P n D D Display C CAN cable P Pump...

Page 45: ...isplay P Pump number P n Last pump maximum allowed in a chain 8 J Jumper S Run Stop switch F Fiber optic cable C CAN cable Cable plug on device see Cable Connection page 5 Loss of remote communication...

Page 46: ...U E FOCM Fiber Optic Converter Module 24R086 G Graco Gateway D Display number D n Last display P Pump number P n Last pump maximum allowed in a chain 8 J Jumper S Run Stop switch F Fiber optic cable C...

Page 47: ...4R086 Fiber Optic Converter Module contains one fiber optic connection module configuring the FOCM for additional displays will require purchase of up to 3 additional fiber optic connection modules M...

Page 48: ...g flashing red light No harm can be done by attempting to program the module multiple times 1 Remove power from the Graco Control Module by turning off system power NOTE NOTE NOTE Alternately software...

Page 49: ...date successful Update unsuccessful Update complete no change necessary 9 Press to continue If the token is still inserted the remote loading procedure will begin anew Return to step 5 for step progre...

Page 50: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND...

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