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307132

Operation

Using Your Proportioning Pump System

When the system is primed and operating, check the
fluid outlet pressure gauges. Check the gauges fre-
quently while using the system. Always make a note of
the pressures indicated. These notes will help to ana-
lyze any problems that may occur since a change in
displacement pump performance will be indicated by a
change in pressure gauge readings.

NOTE:

A pressure drop does occur during pump

stroke changeover.

Set the air pressure to the proportioning pump to ob-
tain the fluid pressure you require. Refer to the 

Pro-

portioning Pump Chart 

on page 16 for the fluid to air

pressure ratio.

Set the air pressure to the feed pumps at a pressure
that will not give more than 250 psi (1.8 MPa, 18 bar)
at their fluid outlets. Pressures greater than 250 psi
(1.8 MPa, 18 bar) may prevent the proportioning pump
inlet ball checks from seating properly.

WARNING

To reduce the risk of serious injury, in-
cluding fluid injection, splashing in the
eyes or on the skin, and property dam-

age, never exceed the maximum air and fluid work-
ing pressure of the lowest rated component in your
system. See page 10.

Reconnect the fluid dispensing hose to the mixer.
Make sure the gun/dispensing valve is not triggered.
Open the air valve to the mixer air motor. Open the
mixer fluid valves. Point the gun/dispensing valve into
a grounded metal waste container and trigger the gun/
dispensing valve to purge air out of the dispensing
lines. After all air has been purged from the lines, re-
lease the trigger and set the safety. The pumps will
start and stop as the gun/dispensing valve is triggered
and released.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

To shut the system down, shut off the air to all the
pumps, trigger the gun/dispensing valve into a
grounded metal waste container, and open the fluid
drain valves to relieve pressure. Close the mixer
valves. Flush all the mixed fluid out of the mixer,
hoses, and dispensing equipment. Refer to separate
mixer instructions for flushing procedure. Relieve the
pressure

 

after flushing.

Summary of Contents for BULLDOG HYDRA-CAT 208958

Page 1: ...l 209000 Series E 2 1 Mix Ratio Model 209001 Series E 3 1 Mix Ratio Model 209002 Series E 4 1 Mix Ratio Model 209003 Series E 2 1 2 1 Mix Ratio RELIEF VALVE INSTALLATION KITS Required for safe operati...

Page 2: ...tatic sparking or you feel an electric shock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to...

Page 3: ...the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose Use only Graco approved ho...

Page 4: ...uid pressures to be achieved A 475 to 575 psi working pressure range relief valve is provided on the secondary side to limit the fluid pressure Do not tamper with this pressure relief valve or serious...

Page 5: ...25 For pressure feed to proportioning pump mount fluid pressure gauges at proportioning pump inlets to properly adjust feed pump pressures 1 1 D A C N E A B A D A M F P F J G G C B H PART A PART B LIG...

Page 6: ...pressures 1 KEY A Bleed type master air valve B Pump runaway valve C Air line lubricator D Air regulator E Air line filter F Fluid filter G Fluid drain valve H Feed pump J Proportioning pump K Solvent...

Page 7: ...m pressed air supply Install a fluid drain valve G at each fluid outlet to re lieve pressure in the system Be sure the valve is pointed downward WARNING INJECTION HAZARD Two accessories the bleed type...

Page 8: ...pt m fluid outlets of relief valves Fig 1 05227 3 8 npt m Part A Fluid Outlet 3 4 npt m Part A Fluid Inlet 3 8 npt m Part B Fluid Outlet 3 4 npt m Part B Fluid Inlet Part A Part B D A G C B G 209005 R...

Page 9: ...nding Wire and Clamp P N 237569 25 feet 7 6 m long 12 ga 2 Air and fluid hoses Use only electrically conduc tive hoses with a maximum of 500 feet 150 m combined hose length to ensure grounding conti n...

Page 10: ...gh pressure can be injected through the skin and cause serious injury To reduce the risk of an injury from injection splashing fluid or moving parts follow the Pressure Relief Procedure whenever you a...

Page 11: ...o use When clean solvent is coming out of the gun dispensing valve re move the solvent supply from the feed pumps intakes Slowly run the pump to push all the solvent out of the lines then stop the pum...

Page 12: ...n the eyes or on the skin and property dam age never exceed the maximum air and fluid work ing pressure of the lowest rated component in your system See page 10 Reconnect the fluid dispensing hose to...

Page 13: ...king nut should be tight enough to prevent leakage no tighter Too tight an adjustment will cause the packings to bind or wear prematurely and leak Relieve the pres sure before adjusting the packing nu...

Page 14: ...or for assistance in selecting the proper type of flow restrictor for your application 1 Disconnect the fluid hoses from the mixer inlet valves taking note of which hose was connected to which valve T...

Page 15: ...s 9 from the intakes of the displacement pumps and remove the manifold 20 3 Remove the two retaining nuts 6 from the two outer pumps displacement rods E Screw the fluid pump retaining rings 15 off the...

Page 16: ...5 222012 24 1 0 064 0 24 2400 16 8 168 100 0 7 7 3 1 222012 222017 222012 25 1 0 061 0 23 2500 17 170 100 0 7 7 4 1 222012 222019 222012 27 1 0 057 0 22 2500 17 170 93 0 6 6 4 Exceeds the pressure rat...

Page 17: ...307132 17 Notes...

Page 18: ...n manual 307049 Displacement pump seized Service lower pump see instruction manual 307944 System speeds up or runs erratically Fluid containers are empty Check often keep filled Air in fluid lines Pur...

Page 19: ...nder on upstroke diving on top of change over Increase pressure on feed pump Check inlet filter screen Check foot valve Pump operates but part B output pres sure drops during both strokes Dirty worn o...

Page 20: ...t pumps and remove the manifold 20 3 Remove the two locknuts 6 from the two outer pumps displacement rods E Screw the fluid pump retaining rings 15 off the fluid pumps use a screwdriver and hammer to...

Page 21: ...ining rings 15 and washers 14 Thread the displacement rods into the yoke 13 by turning the complete cylinder Install the locknuts 6 loosely on the displacement rods Push the cylinders up into place in...

Page 22: ...4 in 101 6 mm 3 16 in 5 mm dia bolt circles 3 holes 6 9 in 175 3 mm 6 9 in 175 3 mm Throat Seal Liquid Non evaporating solvent for wet cup 206994 8 oz 0 2 liter 206995 1 qt 0 9 liter 206996 1 gal 3 8...

Page 23: ...307132 23 Notes...

Page 24: ...t f fluid outlets 3 4 npt fluid inlets 3 4 npt f air inlet 45 in 1143 mm 23 in 584 mm Mounting Hole Layout 05235 9 in 229 mm diameter 0 44 in 11 2 mm diameter 4 holes 10 5 in 267 mm diameter bolt circ...

Page 25: ...d parts Stainless Steel Tungsten Carbide Chrome Plating Carbon Steel Ultra High Molecular Weight Polyethylene NEVER exceed 2500 psi 17 MPa 170 bar fluid pressure Air Consumable Example When the air pr...

Page 26: ...including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action f...

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