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307132

13

Operation

Care of the Pump

Never allow the fluid supply containers to run dry of the
fluid being pumped. A dry container allows air to be
pumped into the system and causes incorrect propor-
tioning. Also, one dry pump will quickly accelerate to a
high speed, possibly damaging itself and the displace-
ment pump(s) because it causes a pressure rise in the
other pump. If a supply container is dry, stop the pump
immediately, refill the container, and prime the system.
Be sure to eliminate all the air from the system.

NOTE:

The pump runaway valve recommended in the

Installation

 section will shut off the air supply to the

pump if the pump accelerates beyond the pre-adjusted
setting.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

Keep the throat packing nuts filled with TSL, and check
the tightness of the packing nut weekly. The packing
nut should be tight enough to prevent leakage; no
tighter. Too tight an adjustment will cause the packings
to bind or wear prematurely and leak. Relieve the pres-
sure before adjusting the packing nut.

Observe the pot life limit. Flush the mixed fluid out of
the mixer, dispensing lines and equipment before it
hardens. Flush the complete system, when necessary
to prevent the fluids from hardening in the equipment
and hoses. Check the fluid manufacturer’s instructions
for fluid shelf life, and flush the entire system before
this time is reached. Flush the system with a compat-
ible solvent as explained on page 11.

You should use a nitrogen regulator kit to protect the
fluid in the supply containers from moisture that can
crystallize the fluid and cause the ball checks to mal-
function. See 

Accessories

.

With heavy fluids, flushing solvents could channel
through the fluid, leaving a coating of fluid on the inside
of the hoses. Disconnect the hoses and clean the fluid
out with a rag and wire or a ramrod type cleaner, or
use a solvent and air purge to agitate the solvent, and
flush until the mixer, hose and gun/dispensing valve
are clean.

Summary of Contents for BULLDOG HYDRA-CAT 208958

Page 1: ...l 209000 Series E 2 1 Mix Ratio Model 209001 Series E 3 1 Mix Ratio Model 209002 Series E 4 1 Mix Ratio Model 209003 Series E 2 1 2 1 Mix Ratio RELIEF VALVE INSTALLATION KITS Required for safe operati...

Page 2: ...tatic sparking or you feel an electric shock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to...

Page 3: ...the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose Use only Graco approved ho...

Page 4: ...uid pressures to be achieved A 475 to 575 psi working pressure range relief valve is provided on the secondary side to limit the fluid pressure Do not tamper with this pressure relief valve or serious...

Page 5: ...25 For pressure feed to proportioning pump mount fluid pressure gauges at proportioning pump inlets to properly adjust feed pump pressures 1 1 D A C N E A B A D A M F P F J G G C B H PART A PART B LIG...

Page 6: ...pressures 1 KEY A Bleed type master air valve B Pump runaway valve C Air line lubricator D Air regulator E Air line filter F Fluid filter G Fluid drain valve H Feed pump J Proportioning pump K Solvent...

Page 7: ...m pressed air supply Install a fluid drain valve G at each fluid outlet to re lieve pressure in the system Be sure the valve is pointed downward WARNING INJECTION HAZARD Two accessories the bleed type...

Page 8: ...pt m fluid outlets of relief valves Fig 1 05227 3 8 npt m Part A Fluid Outlet 3 4 npt m Part A Fluid Inlet 3 8 npt m Part B Fluid Outlet 3 4 npt m Part B Fluid Inlet Part A Part B D A G C B G 209005 R...

Page 9: ...nding Wire and Clamp P N 237569 25 feet 7 6 m long 12 ga 2 Air and fluid hoses Use only electrically conduc tive hoses with a maximum of 500 feet 150 m combined hose length to ensure grounding conti n...

Page 10: ...gh pressure can be injected through the skin and cause serious injury To reduce the risk of an injury from injection splashing fluid or moving parts follow the Pressure Relief Procedure whenever you a...

Page 11: ...o use When clean solvent is coming out of the gun dispensing valve re move the solvent supply from the feed pumps intakes Slowly run the pump to push all the solvent out of the lines then stop the pum...

Page 12: ...n the eyes or on the skin and property dam age never exceed the maximum air and fluid work ing pressure of the lowest rated component in your system See page 10 Reconnect the fluid dispensing hose to...

Page 13: ...king nut should be tight enough to prevent leakage no tighter Too tight an adjustment will cause the packings to bind or wear prematurely and leak Relieve the pres sure before adjusting the packing nu...

Page 14: ...or for assistance in selecting the proper type of flow restrictor for your application 1 Disconnect the fluid hoses from the mixer inlet valves taking note of which hose was connected to which valve T...

Page 15: ...s 9 from the intakes of the displacement pumps and remove the manifold 20 3 Remove the two retaining nuts 6 from the two outer pumps displacement rods E Screw the fluid pump retaining rings 15 off the...

Page 16: ...5 222012 24 1 0 064 0 24 2400 16 8 168 100 0 7 7 3 1 222012 222017 222012 25 1 0 061 0 23 2500 17 170 100 0 7 7 4 1 222012 222019 222012 27 1 0 057 0 22 2500 17 170 93 0 6 6 4 Exceeds the pressure rat...

Page 17: ...307132 17 Notes...

Page 18: ...n manual 307049 Displacement pump seized Service lower pump see instruction manual 307944 System speeds up or runs erratically Fluid containers are empty Check often keep filled Air in fluid lines Pur...

Page 19: ...nder on upstroke diving on top of change over Increase pressure on feed pump Check inlet filter screen Check foot valve Pump operates but part B output pres sure drops during both strokes Dirty worn o...

Page 20: ...t pumps and remove the manifold 20 3 Remove the two locknuts 6 from the two outer pumps displacement rods E Screw the fluid pump retaining rings 15 off the fluid pumps use a screwdriver and hammer to...

Page 21: ...ining rings 15 and washers 14 Thread the displacement rods into the yoke 13 by turning the complete cylinder Install the locknuts 6 loosely on the displacement rods Push the cylinders up into place in...

Page 22: ...4 in 101 6 mm 3 16 in 5 mm dia bolt circles 3 holes 6 9 in 175 3 mm 6 9 in 175 3 mm Throat Seal Liquid Non evaporating solvent for wet cup 206994 8 oz 0 2 liter 206995 1 qt 0 9 liter 206996 1 gal 3 8...

Page 23: ...307132 23 Notes...

Page 24: ...t f fluid outlets 3 4 npt fluid inlets 3 4 npt f air inlet 45 in 1143 mm 23 in 584 mm Mounting Hole Layout 05235 9 in 229 mm diameter 0 44 in 11 2 mm diameter 4 holes 10 5 in 267 mm diameter bolt circ...

Page 25: ...d parts Stainless Steel Tungsten Carbide Chrome Plating Carbon Steel Ultra High Molecular Weight Polyethylene NEVER exceed 2500 psi 17 MPa 170 bar fluid pressure Air Consumable Example When the air pr...

Page 26: ...including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action f...

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