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Gateway Assembly Overview

3A7639A

3

Gateway Assembly Overview

The Gateway Network Communication Assembly 
(referred to as Gateway Assembly throughout this man-
ual) enables various Graco systems to communicate 
with PLCs (programmable logic controllers) and network 
communication systems. Communication assemblies 
are available for many different communication proto-
cols, including Modbus TCP, Ethernet IP, DeviceNet, 
and Profibus. The Gateway Assembly supports many 
other protocols; contact Graco Technical Assistance for 
information to support your desired protocol.

NOTE: 

Only persons very familiar with their PLC and 

Network communication architecture should use this 
hardware and software. This manual assumes that the 
person using the Gateway Assembly has full under-
standing of the PLC equipment and related software.

NOTE: 

Network communications essentially operate 

with the same rules as Discrete I/O. However, network 
communications require placing correct values or 
adjusting appropriate bits within various registers 
depending on the protocol. Network communications 
should only be installed by qualified persons familiar 
with this type of communication.

The Red Lion Gateway Module allows for most PLCs to 
communicate with the various Graco systems via the 
protocol selected by mapping registers from the Graco 
system to the PLC or communications hardware of 
choice. Software is available to do this, as well as pre-
configured database mappings from Graco for various 
Graco systems. As a result, the PLC has full access to 
all the registers for monitoring and controlling the Graco 
system. It is the responsibility of the integrator or user to 
ensure proper configuration of the communication hard-
ware on the PLC side. 

NOTE:

 The Red Lion Gateway Module (Graco part no. 

18C235) used in each Gateway Assembly is the core 
communication component of all five Gateway 
Assembly models covered in this manual. The Red Lion 
Gateway Module includes Modbus TCP, Modbus RTU 
Serial, and many other protocols. 

Gateway Terminology

The following terminology is used throughout this 
manual when referring to Gateway Assemblies and 
components:

Gateway Assemblies

Model 25B471 Gateway Ethernet Assembly

Allows communication between various Graco systems 
with a PLC and other communications hardware over an 
ethernet. Enables process equipment to read and write 
communication network variables from various Graco 
systems.

Model 25B472 Gateway DeviceNet 
Assembly

Allows communication between various Graco systems 
with a PLC and other communications hardware using 
DeviceNet process control. Enables process equipment 
to read and write variables from various Graco systems. 

See 

Appendix A: DeviceNet

®

 Secondary 

Communication

 on page 32 for DeviceNet details.

Model 25B473 Gateway Profibus Assembly

Allows communication between various Graco systems 
with a PLC and other communications hardware using 
Profibus process control. Enables process equipment to 
read and write variables from various Graco systems. 

See 

Appendix B: Profibus

®

 DP Secondary 

Communication

 on page 35 for DeviceNet details.

Term

Definition

Gateway 
Module

Red Lion Gateway and protocol 
converters.

Gateway 
Assembly

A Red Lion Gateway Module with an 
enclosure and power supply.

Graco System 
Controller

Any Graco System Controller like, but 
not limited to, EasyKey, ProDispense, 
ProControl 1KE Plus, Graco 
DCM/ADCM, ACS, etc.

Summary of Contents for 3A7639A

Page 1: ...production information reporting For professional use only Not approved for use in explosive atmospheres or hazardous classified locations See pages 3 and 4 for information and model numbers for each...

Page 2: ...Conversion Module 16K465 28 25B489 Gateway Ethernet Assembly with Ethernet Switch 15V342 30 Appendix A DeviceNet Secondary Communication 32 Overview 32 Introduction 32 DeviceNet Port Protocols 32 Abou...

Page 3: ...raco system It is the responsibility of the integrator or user to ensure proper configuration of the communication hard ware on the PLC side NOTE The Red Lion Gateway Module Graco part no 18C235 used...

Page 4: ...e through a fiber cable in hazardous and non hazardous locations NOTE This communication method is used for the ADCM and DCM modules regardless of where they are placed Model 25B489 Gateway Ethernet A...

Page 5: ...s potential static sparking Ground all equipment in the work area See Grounding instructions Never spray or flush solvent at high pressure Keep work area free of debris including solvent rags and gaso...

Page 6: ...worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards...

Page 7: ...or the operator and so equipment is easily accessi ble for maintenance 4 Drill mounting holes in the wall Install anchors as needed 5 Bolt equipment securely This equipment is not for use in explosive...

Page 8: ...ateway Module 5 Connect a communications wire cable protocol dependent from the Gateway Module to the PLC See Communication Connections page 11 NOTE Graco provides expansion cards for DeviceNet and Pr...

Page 9: ...osure 1 NOTE The strain relief fitting or connector must be provided in the field according to local electrical codes 5 Connect the supply ground wire to the ground terminal block 9 in the enclosure 1...

Page 10: ...Install the Gateway Assembly Hardware 10 3A7639A FIG 4 Power Connections 14 13 10 Model 25B471 Models 25B472 and 25B473 Model 25B486 Model 25B489 10 13 14 14 10 14 10...

Page 11: ...air cable with shield wire See Electrical Sche matics on page 16 for pin connections Communication Wire Cable to PLC This connection is protocol dependent USB Port Models 25B471 2 3 come with 50 ft of...

Page 12: ...FIG 6 Gateway DeviceNet and Profibus Assembly Cable Connection Points Models 25B472 and 25B473 Optional fiber optic cable for connection to an ADCM or DCM module Cable options are 17T898 3 m 16M172 15...

Page 13: ...EtherNet Switch for EtherNet conversion to the PC PLC USB Port Ethernet network cable FIG 8 Gateway Ethernet Assembly w Ethernet Switch Cable Connection Points Model 25B489 Install the Gateway Assembl...

Page 14: ...x COMM COMM Tx RTS PIN 1 PIN 6 USB GREEN AMBER LED YELLOW LED ETHERNET NIC USB PG 1 COMMON 2 24 VDC 10 3 N C POWER CONNECTOR ti38199a FIG 9 Gateway Module Port Pin Outs RS485 TxB TxA RxA RxB TxEN COMM...

Page 15: ...dware 3A7639A 15 FIG 11 Programming Port Options FIG 12 Ethernet Connection GREEN AMBER LED YELLOW LED ETHERNET USB PG A USB PG port cable is provided with all models for configura tion and setup GREE...

Page 16: ...45 PORT 15V344 TERMINAL ADAPTER 8 7 6 5 4 3 2 1 PORT A RS232 PGM PORT B RS485 PORT C RS232 USB HOST ETHERNET USB DEVICE 18C235 GATEWAY MODULE GND AC POWER INPUT REFERENCE ONLY 065145 BLUE 1 547005 BLU...

Page 17: ...TE B DRAIN SH EXTERNAL CONTROLLER RS485 2 WIRE 15V339 ENCLOSURE 121700 CABLE GND DEVICENET 18C236 PROFIBUS 18C237 18C236 DEVICENET OR 18C237 PROFIBUS ADD ON COMM MODULE EXT CONTROL NETWORK CABLE REFER...

Page 18: ...he cover 2 Install the SD card in the orientation shown in FIG 17 3 Install the Gateway Assembly cover and connect power FIG 16 Electrical Schematic Model 25B489 N L V V V V 112443 GND TERM BLOCK 19Y9...

Page 19: ...sup ported protocols System Requirements Crimson 3 1 is designed to run on any version of Micro soft Windows from Windows Vista onward Memory requirements are modes and any system that meets the mini...

Page 20: ...f a later version than the one you are using is found Crimson will ask if it should download the upgrade and update your software automatically You may also manually download the upgrade from Red Lion...

Page 21: ...ce does not contain an older version of the current database After this first download Crimson uses a process known as incremental download to ensure that only changes to the database are transferred...

Page 22: ...t device This setting is stored in the database and can be configured on a perfile basis Enabling database upload will slow the download process somewhat and may fail with extremely large databases co...

Page 23: ...updated driver Follow the instructions on the screen to automatically find and select the drivers 1 Go to Start Programs Graco Red Lion Crimson 3 0 3 1 and run the program The Red Lion Crimson 3 0 3...

Page 24: ...Parts 24 3A7639A Parts 25B471 Gateway Ethernet Assembly 6 8 7 18 10 16 3 1 2 20 4 5 9 13 14 19 8 24 25 35 30 26 28 23 underside of enclosure...

Page 25: ...4 8 120838 End block din rail 2 9 112443 Terminal block ground 1 10 19Y920 Power supply 1 13 15V344 Connection converter terminal block to RJ45 1 14 18C235 Gateway Assembly 1 16 15V345 Grommet cable...

Page 26: ...Parts 26 3A7639A 25B472 Gateway DeviceNet Assembly 25B473 Gateway Profibus Assembly 6 8 7 18 10 16 3 1 2 20 4 5 9 13 14 19 8 24 25 15 15 9 29 30 31 35 30 26 28 23 underside of enclosure...

Page 27: ...ail 2 9 112443 Terminal block ground 1 10 19Y920 Power supply 1 13 15V344 Connection converter terminal block to RJ45 1 14 18C235 Gateway Assembly 1 15 Card expansion 18C236 DeviceNet 25B472 only 1 18...

Page 28: ...Parts 28 3A7639A 25B486 Gateway Ethernet Assembly with Fiber Conversion Module 16K465 6 8 7 18 10 16 3 1 2 20 4 5 9 14 19 8 11 32 35 30 26 28 26 28 23 underside of enclosure...

Page 29: ...rail 1 7 103833 Screw machine CRBH 4 8 120838 End block din rail 2 9 112443 Terminal block ground 1 10 19Y920 Power supply 1 11 16K465 Converter serial to fiber optic 1 14 18C235 Gateway Assembly 1 1...

Page 30: ...Parts 30 3A7639A 25B489 Gateway Ethernet Assembly with Ethernet Switch 15V342 6 8 7 18 10 16 3 1 2 20 4 9 14 19 8 12 5 9 24 35 30 30 26 26 28 28 23 underside of enclosure...

Page 31: ...Din rail 1 7 103833 Screw machine CRBH 4 8 120838 End block din rail 2 9 112443 Terminal block ground 2 10 19Y920 Power supply 1 12 15V342 Switch ethernet 1 14 18C235 Gateway Assembly 1 16 15V345 Gro...

Page 32: ...Option Card Pin Outs V Position 1 of the pluggable connector provides a CAN ground connection This terminal is isolated from the Gateway Assembly CAN_L Position 2 of the pluggable connector provides t...

Page 33: ...Appendix A DeviceNet Secondary Communication 3A7639A 33 FIG 21 DeviceNet Port Pin Outs and PLC Connection V LED CAN_L DRAIN CAN_H V TI13963a DeviceNet Option Card PLC Connection...

Page 34: ...number of con nections that facilitate data transfer between a Priority and Secondary devices The following sections detail the connection types supported by the Gateway Assem bly I O Bit Strobe Conne...

Page 35: ...oduction Profibus DP stands for Profibus for Decentralized Peripherals Profibus DP is a device level bus that sup ports both analog and discrete signals It has wide spread usage for such items as remo...

Page 36: ...can be defined in bytes words or double words Since start addresses between the Priority and the Secondary can be different one could give its start address and length in bytes and the other in words...

Page 37: ...Appendix B Profibus DP Secondary Communication 3A7639A 37...

Page 38: ...Dimensions 38 3A7639A Dimensions California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Page 39: ...llector VOH 15 Vdc VOL 0 5 V 25 mA maximum Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card Memory On board user memory 4 Mbytes of non volatile Flash memory On b...

Page 40: ...terial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIE...

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