Graco 241654 Instructions Manual Download

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308981 23

Additional Husky 515 and Husky 716 Pumps

Model 241564, 515 pump

Same as the D51211pump, but with an open downward
port.

Model 241565, 515 pump

Same as the D52911pump, but with an open downward
port.

Model 248171, 515 pump

Same as the D51277 pump, except with split inlets/out-
lets.

Model 248172, 515 pump

Same as the D51255 pump, except with split inlets/out-
lets.

Model 248173, 515 pump

Same as the D52977 pump, except with split inlets/out-
lets.

Model 248174, 515 pump

Same as the D52955 pump, except with split inlets/out-
lets.

Model 246484, 515 pump

Same as the D51331pump, but with an open downward
port. Use inlet manifold 241558.

Model 24G745, 515 pump

Same as the D5B981, but with BSPP threads.

Model 253344, 515 pump

Same as the D51311pump, but with an open downward
port.

Model 246485, 716 pump

Same as the D53331pump, but with an open downward
port. Use inlet manifold 190246.

Model 243305, 716 pump

Same as the D53266pump, but with an open downward
port. Use inlet manifold 190246.

Model 243306, 716 pump

Same as the D53277pump, but with an open downward
port. Use inlet manifold 190246.

Model 243307, 716 pump

Same as the D53211pump, but with an open downward
port. Use inlet manifold 190246.

Model 257447, 716 pump

Same as the D54311pump, but tested for use with mois-
ture-sensitive materials.

Model 24B674, 716 pump

Same as the D54311 pump.

Pumps with Overmolded Diaphragms

Model 24N093, 515 pump

Same as the D5291_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N094, 515 pump

Same as the D5B91_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N094, 515 pump

Same as the D55A1_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N096, 515 pump

Same as the D5121_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N097, 515 pump

Same as the D5133_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N098, 515 pump

Same as the D5A21_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N257, 716 pump

Same as the D5321_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N258, 716 pump

Same as the D5331_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N259, 716 pump

Same as the D5333_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N260, 716 pump

Same as the D5421_pump, but with overmolded dia-
phragm parts shown in table.

Model 24N261, 716 pump

Same as the D5431_ pump, but with overmolded dia-
phragm parts shown in table.

Model 24N262, 716 pump

Same as the D5433_pump, but with overmolded dia-
phragm parts shown in table.

Ref.

Part

Description

Qty.

16M001

PLATE, air side

115

- - - - -

not used

133

- - - - -

not used

140

- - - - -

not used

401

16H679

DIAPHRAGM, HD, overmolded,
PTFE/EPDM, with setscrew

402

- - - - -

not used

Summary of Contents for 241654

Page 1: ...o D 5 5 _ _ _ PVDF NPT Pumps Model No D 5 A _ _ _ Acetal BSPT Pumps Model No D 5 B _ _ _ Polypropylene BSPT Pumps Model No D 5 E _ _ _ PVDF BSPT Pumps For Additional Models see Table of Contents ALUMI...

Page 2: ...call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed t...

Page 3: ...an cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment Refer to Grounding on page 8 Never use a polypropylene or PVDF pump with non conductive flammab...

Page 4: ...weight of the pump hoses and accessories as well as the stress caused during operation Fig 2 shows some installation examples On all installations mount the pump using screws and nuts Pumping High De...

Page 5: ...P N 195264 or Cycleflo II P N195265 controllers NOTE the air pressure at the connectors must be at least 30 of the air pressure to the air motor for the pump to operate Fluid Suction Line If using a c...

Page 6: ...of the pump or hose See Fig 1 Thermal expansion of fluid in the outlet line can cause overpressurization This can occur when using long fluid lines exposed to sunlight or ambient heat or when pumping...

Page 7: ...ION 55 GALLON BUNG PUMP INSTALLATION KEY A Pump C Electrically conductive air supply line D Air line quick disconnect H Fluid drain valve required K Electrically conductive fluid supply hose L Fluid s...

Page 8: ...pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 3 The acetal Husky 515 pump contains stainless steel fibers which makes the wetted parts conductive A...

Page 9: ...n reinstall the nuts or bolts and torque to 80 to 90 in lb 9 to 10 NSm See Torque Sequence page 29 NOTE Make sure all manifold o rings are posi tioned correctly before you fasten the manifold Manifold...

Page 10: ...e solvent and place it in the fluid to be pumped Operation of Remote Piloted Pumps 1 Fig 2 and Parts Drawings Follow preceding steps 1 through 8 of Starting and Adjusting Pump 2 Open air regulator G 3...

Page 11: ...Procedure on page 10 Tightening Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all threaded connections are tight and leak free Chec...

Page 12: ...diaphragm shaft seals Replace Pump operates erratically Clogged suction line Inspect clear Sticky or leaking check valve balls Clean or replace Diaphragm ruptured Replace Air bubbles in fluid Suction...

Page 13: ...ke sure the lips of the u cup packing face toward the clip end the smaller end of the carriage plunger When you slide the carriage plungers 7 into the bores slide them in with the clip ends the smalle...

Page 14: ...he top and bottom manifolds 102 103 3 Remove all parts shown with a dagger in Fig 7 and Fig 8 4 Clean all parts and replace worn or damaged parts 5 Reassemble the pump NOTE Torque the manifold nuts 10...

Page 15: ...1 202 201 139 9067A 102 139 139 Torque to 80 to 90 in lb 9 to 10 N m See Torque Sequence page 29 Husky 515 139 201 202 139 201 101 202 139 139 201 202 139 301 301 105 105 106 106 107 102 102 1 1 1 908...

Page 16: ...ews 106 remove the left 114 and right 113 air covers and remove all old gasket 12 material from the ends of the center housing 11 and the surfaces of the air covers 6 Remove the diaphragm shaft u cups...

Page 17: ...ragms on the 515 pump Two people are needed Use a flat surface that fits within the bolt pattern to apply pressure on the diaphragm that has already been assembled Apply pressure until the diaphragm s...

Page 18: ...ng out of center housing 11 Torque to 35 to 45 in lb 4 0 to 5 1 N m Apply grease The words AIR SIDE on diaphragms and on backup diaphragms required on PTFE models must face toward diaphragm shaft 15 F...

Page 19: ...nd remove all old gasket 12 material from the ends of the center housing 11 and the surfaces of the air covers 7 Remove the diaphragm shaft u cups 416 and pilot pin o rings 1 8 Inspect all parts for w...

Page 20: ...all the vee clamps in step 10 orient the center housing 11 so the air inlet is approximately 45 above horizontal and the muffler 3 is approximately horizontal 9 Apply thin even film of grease to insid...

Page 21: ...lips facing out of center housing 11 Torque to 35 to 45 in lb 4 0 to 5 1 N m Apply grease The words AIR SIDE on diaphragms and on backup diaphragms used on PTFE models must face toward diaphragm shaft...

Page 22: ...7 To order the Fluid Section Repair Kit order Part No D05 _ _ _ For the last three digits use the last three digits of your pump Model No The guides in Part No D_ _3_ _ pumps are powdered 316 stainles...

Page 23: ...is ture sensitive materials Model 24B674 716 pump Same as the D54311 pump Pumps with Overmolded Diaphragms Model 24N093 515 pump Same as the D5291_pump but with overmolded dia phragm parts shown in ta...

Page 24: ...aust 1 14 194269 PLATE valve 1 15 192601 SHAFT diaphragm 1 16 115671 CONNECTOR male 2 D git Ref No Part No Description Qty 2 201 186691 GUIDE acetal 4 202 186692 STOP acetal 4 3 201 187242 GUIDE sst 4...

Page 25: ...39 201 301 202 201 139 139 202 201 115 101 109 105 401 114 106 113 101 116 9064B 139 139 402 17 16 109 102 104 117 111 109 103 Included in Air Valve Repair Kit 241657 Included in Fluid Section Repair...

Page 26: ...ANIFOLD outlet polypropylene BSPT 1 192568 MANIFOLD outlet PVDF BSPT 1 103 124848 MANIFOLD inlet poly propylene BSPP 1 104 194362 PLUG acetal 3 4 NPT 2 194361 PLUG polypropylene 3 4 NPT 2 194363 PLUG...

Page 27: ...112 401 402 103 117 105 105 106 106 107 6 133 115 121 122 123 9 8 7 2 12 110 416 139 201 202 139 301 9070A 140 141 3 14 202 201 139 202 201 17 16 136 Grounding Detail Included in Air Valve Repair Kit...

Page 28: ...t 8 112913 NUT hex 3 8 16 sst 8 107 112914 WASHER flat 3 8 in sst 4 112914 WASHER flat 3 8 in sst 4 108 186207 BASE feet 2 186207 BASE feet 2 109 189540 CLAMP vee 2 189540 CLAMP vee 2 110 112499 NUT c...

Page 29: ...to 80 90 in lb 9 10 N m 3 Outlet Manifold Torque bolts to 80 90 in lb 9 10 N m Husky 716 1 Left Right Fluid Covers Torque bolts to 80 90 in lb 9 10 N m 2 Inlet Manifold Torque bolts to 80 90 in lb 9 1...

Page 30: ...vel measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 67 dBa At 100 psig 0 7 MPa 7 bar at maximum cycles per minute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3...

Page 31: ...UMP MOUNTING HOLE PATTERN FRONT VIEW 1 4 npt f Air Inlet 4 70 in 119 mm 5 01 in 127 mm 1 2 npt f or bspt f Fluid Outlet 7 75 in 196 9 mm 6 12 in 155 4 mm 1 38 in 35 1 mm 8 56 in 217 4 mm 9 94 in 252 5...

Page 32: ...measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 67 dBa At 100 psig 0 7 MPa 7 bar at maximum cycles per minute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3 8 n...

Page 33: ...LE PATTERN FRONT VIEW 1 4 npt f Air Inlet 4 25 in 108 0 mm 4 44 in 112 8 mm 3 4 npt f bspt f or bspp f Fluid Outlet 7 37 in 187 2 mm 6 62 in 168 1 mm 1 38 in 35 1 mm 7 80 in 198 1 mm 9 18 in 233 2 mm...

Page 34: ...tom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve 3 Follow left to scale to read fluid outlet pressure 0 20 40 60 80 100 0 2 4 6 8 10 12 14 16 7 6 15 2 2...

Page 35: ...ottom of chart 2 Read vertical line up to intersection with selected air consump tion curve 3 Follow left to scale to read air consumption 0 5 10 15 20 25 30 0 2 4 6 8 10 12 14 16 7 6 15 2 22 7 30 3 3...

Page 36: ...r for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser tran...

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