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7 .

Test the spray pattern.  Aim the gun at a piece of
scrap cardboard and trigger for 1 second to check
the spray pattern. A good pattern should be round

and well atomized, and it should harden with a fairly

smooth surface. Refer to the chart in Fig 22 for the

proper size of pattern and spray distance for the
nozzle being used.

N O T E :

Release the gun trigger at least once a

minute, while spraying, if you use a 
release triggering method. This is to actuate
the mechanical purger and avoid material

 on the nozzle 

tip 

and air cap.

NOZZLE PERFORMANCE CHART

I

Needle

Nozzle Diameter

Kit No.

in. (mm)

DELIVERY

Outlet

Pressure

psi (bar)

0.073

(1.85)

0.083
(2.11)

NOTE:

Fig 23

 

 Flow rate test conditions: 

2.7 lb (1.22 Kg) foam; 

 

 

 of 200 

cps 

 

 at 

 

 RES viscosity of

.

650 

 

 

 at 

 

 heater and hose   

temperature of 

 

 pump outlet pressure 

as in-

dicated in chart.

 At the recommended 30 in. 

 mm) spraying distance.

Fig 22

8 .

Adjust the gun’s 

 air.

WARNING

To reduce the risk of an injection injury:

Before adjusting  the 

 air, engage the trig-

ger safety 

 close the needle valves 

disengage the trigger safety and trigger the gun to

relieve the fluid pressure. Engage the trigger safe-

ty again. See Fig 23.

a .

Screw in the 

 hole setscrew 

 using

the Allen wrench 

 until no air or almost no

air is escaping. See Fig 23.

b .

Regulate the air to the gun to 

 psi (7 bar).

Back off the setscrew two turns as a test set-
ting.

d .

If the air appears to affect the spray pattern,

screw in the setscrew another turn. If build up

behind the air cap occurs, back off the

setscrew about 

 turn at a time.

Shutdown

At the end of  each work day, stop the pump with the
displacement rod in the 

down 

position. Shut off the

heater and main circuit breakers and relieve the fluid
pressure as instructed in the Warning. below. Then
disconnect the gun from the fluid manifold, flush the
gun as instructed in 

 and store it.

WARNING

Pressure Relief Procedure

Always relieve the fluid pressure in the sprayer
and hoses before checking or adjusting any part of
the system or any component, to reduce the risk
of serious bodily injury, including fluid injection,
splashing in the eyes or on the skin, or injury from

moving parts or electric shock.

1. Engage the spray gun trigger safety latch.

2. Shut off the air to the feed pumps.

3. Turn off the air to the proportioning pump.

4. Close the gun manifold  needle valves.

5. Disengage the trigger safety latch, trigger the

gun, to relieve pressure, and engage the trig-
ger safety again.

6. Open both fluid filter drain valves, having a

container  ready to catch  the ‘draining fluid.

7. If you are working on any part of the heater,

shut off the main electrical power to the
heater.

-Maintenance

- - - -   - -

Keep the displacement pump wet-cup 

 full of IPO at

all times to help protect the pump packings.

Refer to the separate instruction manual for each

system component for routine maintenance and repair

 procedures. 

 

 

Summary of Contents for 226-991

Page 1: ...Parts...

Page 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Page 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Page 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Page 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Page 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Page 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Page 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Page 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Page 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Page 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Page 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Page 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Page 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Page 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Page 16: ...NOTES...

Page 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Page 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Page 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

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Page 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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