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INSTALLATION

1 .

Secure  the sprayer stand 

 to the floor in a

suitable location. Refer to  the  mounting hole.
diagram in manual 

2 .

Install a bleed-type master air shutoff valve 

on the main air  supply line to provide a remote
shutoff point  for all air-powered components, and  a
main line air filter  (2) to remove harmful dirt  and
moisture from the compressed air supply. See the

Typical Installation on page 4 and the Accessories
on the back cover.

NOTE:

The  air to the spray gun must be very clean
and dry to avoid contaminating the foam.

To  avoid mixing the polyurethane foam chemicals
and permanently damaging the hoses, all critical

RES. Make only 

 to 

 and RES to RES 

3.

Install the 

 ratio feed pumps 

 in 55 gallon

drums of 

 and RES.

a .

Screw the bung adapter 

 and pump tightly

into the drum cover. Then tighten the nut (5)

firmly to complete the airtight seal. See Fig 1.

b .

Separate the two halves of the 

 iden-

tification label 

 along the perforation. Clean

the surface of the air motor with solvent and

apply the appropriate label 

 or 

 to

identify the chemical being pumped. See Fig 

c .

We recommend installing an air regulator near
the feed pump air inlet to control pump speed.
To install, remove the air valve (8) and use
suitable adapters and thread sealer on male
threads to install the regulator and pin fitting.

 4.

Mount the Air Dryer 

 in a suitable location near

the 

  and RES drums. See  the  Typical Installa-

tion on page 4. Refer to the mounting hole  diagram

in manual 

 

   

 

WARNING

Never pressurize a drum or container that will not

withstand 7 psi (0.49 bar) working pressure to
reduce the risk of container rupture and serious
bodily injury.

Never use a damaged drum of 

 or RES with

the Air Dryer to reduce the risk of container rup-
ture and serious bodily injury.

a .

Fill the bowl of the desiccant dryer. Unscrew

the ring 

 to remove the dryer bowl. Refer to

the Typical Installation. Remove the filter from
the top of the bowl and fill the bowl with the
desiccant crystals provided with the kit.

Reinstall the filter and bowl.

5. Connect an air supply 

 

  from the

 npt quick disconnect coupler of each feed

pump to  the air manifold 

 See the Typical In-

stallation.

6 .

Connect an air supply 

 

  between the air

inlet of the Air Dryer and the main air supply  line.
See the Typical Installation.

7 .

Connect a grounded 

 in. minimum ID  main

air supply line 

  to  the  air  manifold (229). See

the  Typical Installation.

8 .

Be sure all air hose connections are tight.

Fig 1

307-542 

5

Summary of Contents for 226-991

Page 1: ...Parts...

Page 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Page 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Page 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Page 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Page 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Page 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Page 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Page 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Page 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Page 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Page 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Page 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Page 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Page 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Page 16: ...NOTES...

Page 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Page 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Page 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

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Page 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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