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9 .

Assemble the main heated hoses 

a .

Connect the corresponding fluid hoses of each
50 foot (15.2 

 assembly. See Fig 2.

b .

A few inches back from the heat tape connec-
tors, bend the heat tape ON BOTH SIDES OF
CONNECTORS to take up slack. See Fig 2.
Then couple the heat tapes.

CAUTION

Strain on the heat tape connectors when the hose
is in service, causes wires to pull loose, and the
heat tape will not function. To prevent strain on

the wires, you must bend the heat tape to take up
the slack on both sides of the connectors.

Never wrap heat tapes around the hoses as this

also causes strain on the connectors.

c .

Cut the 

 air hose 

 to a length that

will be easy to couple to the next air hose.

d. Attach a coupling to the air hose 

 See

Fig 3.

 male end of the sleeve 

 over

.

Grease the barbed end of the stud (19) and
push it into the hose until it seats properly.

 Tighten the sleeve until it bottoms on the

fitting.

e. Connect the air hoses.

f.

Check the continuity of the heat tapes.

 Use an ohmmeter to check the electrical

resistance of the two outer prongs of the
connector 

 which attaches to the

heated hose control cable 

 Refer to

Fig 4. The resistance for the various

lengths of coupled hose assemblies is given
in the chart below.

\

Coupled Hose Length

315 feet (91.4 

Resistance Range-

11-15 ohms

215 feet (60.9 

20-25 ohms

115 feet 

 

37-46 ohms

65 feet (20.0 

 ohms

50 feet (15.2 

84-124 ohms

Between the middle and outer prong of&e-

connector, the resistance should be more
than 1 

 If it is less, there is a fault

in one of the connectors 

 or the heat

tapes. A fault will cause the Ground Fault
Interruptor in the Foam-Cat Heated Hose
Control to shut off the electric power to the
hose. If there is a fault, check each 50 foot
(15.2 

 hose section individually and

replace the faulty section.

 Check the continuity of the middle wire of

the connector 

 from one end of the

coupled hoses to the other. The resistance
should be less than 10 ohms.

16

HEAT TAPE

  2

I

‘Fig 3’

Fig 4

 Check the continuity of the whip hose be-

tween the two outer prongs and then be-
tween the outer and the middle prongs of
the exposed connector as instructed in
steps  el  and 

 above. The resistance be-

tween the outer 

 should be

300400 ohms.

g .

Connect the whip hose 

 to the main hose

assembly.

 Connect the corresponding fluid hoses.

 Connect the hose electrical connector to

the control box cable. See Fig 5, page 7.

 Connect the air hoses. No alteration is

needed. Do not connect the hoses to the
gun yet.

h .

Check to be sure that all hose connections are

securely tightened. Do not tape the insulation
tubing yet!

6

Summary of Contents for 226-991

Page 1: ...Parts...

Page 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Page 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Page 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Page 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Page 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Page 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Page 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Page 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Page 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Page 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Page 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Page 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Page 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Page 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Page 16: ...NOTES...

Page 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Page 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Page 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

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Page 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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