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WARNING

HIGH PRESSURE SPRAY CAN CAUSE 

SERIOUS INJURY.

FOR 

PROFESSIONAL USE ONLY. OBSERVE  ALL WARNINGS.

Read and  understand 

 instruction manuals before  operating equipment.

 

 

H A Z A R D  

General Safety

This equipment generates very high fluid pressure. Spray from

the gun, leaks or ruptured components can inject fluid

through your skin and into your body and cause extremely
serious bodily injury, including the need for amputation. Also,
fluid injected or splashed into the eyes can cause serious
damage.

NEVER point the spray gun at anyone or at any part of the
body. NEVER put hand or fingers over the nozzle.

ALWAYS follow the  Pressure Relief Procedure,  below,

before 

cleaning or removing the nozzle or servicing any system

equipment.

NEVER try to stop or deflect leaks with your hand or body.

Be sure equipment safety devices are operating properly
before each use.

Medical Alert -Airless Spray Wounds

If any fluid appears to penetrate your skin, get  EMERGENCY
MEDICAL CARE AT ONCE. DO NOT TREAT AS A
SIMPLE CUT.  Tell the doctor exactly what fluid was injected.

Note 

 Physician: 

Injection into the skin is a traumatic in-

jury. It is important to treat the injury surgically as soon

as possible. 

Do not delay treatment to research toxicity.

Toxicity is a concern with some exotic coatings injected

directly into the blood stream. Consultation with a plastic
surgeon or reconstructive hand surgeon may be advisable.

Spray Gun Safety Devices

Be sure all gun safety devices are operating properly before

each use. Do not remove or modify any part of the gun; this
can cause a malfunction and result in serious bodily injury.

 Larch

Whenever you stop spraying, even for a moment, always set
the gun safety latch in the closed or “safe” position, making
the gun inoperative. Failure to set the safety latch can result in
accidental triggering of the gun.

Trigger 

Guard

Never operate the gun with the trigger guard removed. This

guard helps prevent the gun from triggering accidentally if it is
dropped or bumped.

Nozzle Safety

Use extreme caution when cleaning or changing nozzles. If the

spray gun clogs while spraying, engage the gun safety latch

immediately. ALWAYS follow the  Pressure 

Relief Pro-

cedure  and then remove the nozzle to clean it.

NEVER wipe off build-up around the nozzle until pressure is

fully relieved and the gun safety latch is engaged.

Pressure Relief Procedure

Always relieve the fluid pressure in the sprayer and hoses

before checking or adjusting any part of the system or any

component, to reduce the risk of serious bodily injury, in-
cluding fluid injection, splashing in the eyes or on the skin, or
injury from moving parts or electric shock.

1.

2 .

Engage the spray gun trigger safety latch.

3 .

Shut off the air to the feed pumps.

4 .

Turn off the air to the proportioning pump.

Close the gun manifold needle valves.

5 .

Disengage the trigger safety latch, trigger the gun, to

6 .

relieve pressure, and engage the trigger safety again.
Open both fluid filter drain valves, having a container
ready to catch the draining fluid.

7 .

If you are working on any part of the heater, shut off the
main electrical power to the heater.

General Safety

Any misuse of the spray equipment or accessories, such as
overpressurizing, modifying parts, using incompatible
chemicals and fluids, or using worn or damaged parts, can
cause them to rupture and result in fluid injection or other
serious bodily injury, fire, explosion or property damage.

NEVER alter or modify any part
could cause it to malfunction.

of this equipment;

doing so

CHECK all spray equipment regularly
worn or damaged parts immediately.

and repair o r replace

ALWAYS read and follow the fluid and solvent

manufacturer’s recommendations regarding the use of protec-
tive clothing and equipment.

System Pressure

This system has a 

 psi 

 bar) MAXIMUM WORKING

PRESSURE. 

 sure that all spray equipment and accessories

2

are rated to withstand the maximum working pressure of this
heater. DO NOT exceed the maximum working pressure of
any component or  accessory  used in the system.

Be sure that all accessories you add to the spray system are
properly rated to withstand the maximum air and fluid working
pressures of this system.

NEVER install any fluid shut off device at the fluid outlet of
either heater or filter. Shutting off the fluid at the outlet causes
high back pressure which can cause component rupture and
result in serious bodily injury.

Fluid Compatibility

BE SURE that all fluids and solvents used are chemically com-
patible with the wetted parts shown in the Technical Data on

the back cover. Always read the fluid and solvent manufac-
turer’s literature before using them in this system.

Summary of Contents for 226-991

Page 1: ...Parts...

Page 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Page 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Page 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Page 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Page 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Page 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Page 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Page 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Page 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Page 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Page 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Page 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Page 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Page 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Page 16: ...NOTES...

Page 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Page 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Page 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

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Page 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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