background image

 

13. Connect the feed hose to the 

pumps.  Slide an identification band 

 or 

over the end of each feed hose 

 Connect a feed

 between the feed pump fluid outlet 

 and

the 

 

 fluid intake valve 

 of each

displacement pump (48). Refer to the Typical In-
stallation on page 4.

14. Remove the  ATC Sensor  (49) from the clamp 

and locate it 

outside 

in air that is typical of the sur-

face to be sprayed. The sensor has a 15 

 (4.6 

cable. See Fig 5, page 7.

WARNING

The electrical wiring should be done only by train-
ed and qualified personnel to reduce the risk of

r

serious bodily injury and electric shock.

Observe all local codes and regulations regarding
electrical wiring.

15. Wire the electrical service to the heater junc-

tion box.  The electrical requirements for the heater
are shown on the inside cover to the heater junction
box.

The heater is grounded through the electrical wiring
to a grounding screw on the inside bottom of the
junction box. The proportioning pump must also be
grounded to provide adequate system electrical
grounding. Refer to Step 16.

16. Ground the spray system.

WARNING

To reduce the risk of static sparking, which can
cause  a  fire or explosion and result in serious bodi-
ly injury, including electric shock, and property
damage, be sure your entire spray system is pro-
perly grounded. Read and follow the warnings in

FIRE OR EXPLOSION HAZARD, page 2, and

steps 

 below.

 

 To ground the pumps and sprayer:

a. Loosen the grounding lug locknut 

 and

washer 

 located on the proportioning pump

motor 

 Insert one end of  a 12 ga

(1.5 

 minimum ground wire 

 into the

slot in the lug 

 and tighten the locknut

securely. See Fig 13.

b .

Connect the other end of the wire to a good
ground such as a steel building column (check
your local code).

To ground the heater and heated hoses:

c .

Wire the heater to a positively grounded power
supply In  a  mobile installation, be sure the truck
or trailer is connected to a true earthen ground.

d .

Connect the heated hose to a properly ground-

ed heater. The Ground Fault Interruptor on the

hose control panel of the Foam-Cat Heater
senses electrical continuity in the heated hoses;
it cannot function unless the heater is positively
grounded. In Europe, hose continuity must
comply with VDE 0100.

17. Install the Air Dryer drum fittings 

 in the 

in. vent port of the corresponding drum of fluid.
Close the shutoff valve 

 and connect the cor-

responding dry air hoses 

 Use only the special

pin fitting 

 and coupler 

 to connect the dry

air hoses to the drum fittings. Do not use additional
lengths of dry air hose. See Fig 14.

WARNING

The special air line pin fitting 

 and coupler 

are designed to prevent accidentally coupling an
unregulated air supply hose to the drum.

Unregulated air can overpressurite the drum and

cause it to rupture and cause serious bodily injury.

Never substitute a different type of coupler and

fitting! Use original 

 parts.

I

open position

F i g   1 4

307-542 

Summary of Contents for 226-991

Page 1: ...Parts...

Page 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Page 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Page 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Page 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Page 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Page 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Page 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Page 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Page 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Page 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Page 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Page 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Page 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Page 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Page 16: ...NOTES...

Page 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Page 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Page 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

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Page 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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