background image

Be sure the heater and heated hose circuit

 

breakers (63) are shut off to reduce the 

 of

electric shock. See Fig 21, page 12.

First Time Start-Up

1 .

Prime the sprayer and  check for leaks at all fluid

connections.

a. Close the feed pump air inlet valves or

regulators (8). See the Typical Installation on
page 3.

b. Close the heater drain valve (61). See the

Typical Installation.

c .

Close the air valve (214) to the proportioning
pump 

 Refer to the Typical Installa-

tion on page 3.

d .

Close the needle valves 

 of the spray gun 

manifold. 

Do not 

 8s this 

 

 

the 

 See 

Fig 15.

!

e. Fill the displacement pump wet-cup 

 full

with IPO 

 Pump Oil, supplied).

I

. Open the proportioning pump fluid intake

valves 

 Refer to the Typical Installation.

.

Open the main air line shutoff valve 

 Refer

to the Typical Installation.

h .

Adjust the Air Dryer (9). See Fig 16.

WARNING

To reduce the risk of overpressurizing the supply
drum or container, which could rupture the drum
and cause serious bodily injury and property
damage, DO NOT operate the Air Dryer with any
part removed.

Do not operate with the restrictor nipple (74)

removed. These nipples limit the volume of air to
the Air Dryer.

Do not operate with either pressure relief valve

 removed. These valves relieve air pressure to

the drums if it exceeds 5.5 psi (0.38 bar).

Do not operate with the metal bowl guard (75)
removed from the oil filter or desiccant dryer.

 Set both air regulators (65) to the lowest

pressure needed to provide adequate dry

air to the supply drums. A setting of 2 psi

(0.14 bar) normally provides enough dry
air to the drums.

 Open the drum shutoff valves (57). Refer to

the Typical Installation.

 To lower the pressure on the gauge, turn

the regulator knob counterclockwise and

pull up on the pressure relief valve ring 
until the pressure on the gauge is just
below the desired setpoint. Release the
ring then turn the knob to the desired
pressure. See Fig 16.

 

Fig 

  I

WARNING

If either pressure relief valve (66) is not operating
properly, or if the drum pressure ever exceeds
5.5 psi (0.38 bar), replace the valve immediately.

A malfunctioning relief valve can allow the drum
to overpressurize and rupture resulting in bodily

injury and 

property 

damage. Therefore, 

never 

at-

tempt to repair the valve.

 Check the pressure relief valves daily.

To check the relief valves; close the drum
shutoff valves 

 and uncouple the air

hoses 

 from the pin fitting.

Increase the air pressure slowly. If pressure

is not relieved by 5.5 psi (0.38 bar),

replace the valve.

NOTE:

A minimum pressure of 1 psi (0.07 bar) is
needed to open the check valves 

 

 

 

 

Summary of Contents for 226-991

Page 1: ...Parts...

Page 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Page 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Page 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Page 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Page 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Page 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Page 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Page 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Page 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Page 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Page 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Page 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Page 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Page 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Page 16: ...NOTES...

Page 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Page 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Page 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

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Page 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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