Larius TORNADO 2 Series Operating And Maintenance Instructions Manual Download Page 1

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P A I N T S P R A Y I N G E Q U I P M E N T

Painting

II 2 G c IIB T4

OPERA

TING AND

MAINTENANCE INSTR

UCTIONS

ENGLISH

OPERA

TING AND

MAINTENANCE INSTR

UCTIONS

Ed.

004

04 - 12

Summary of Contents for TORNADO 2 Series

Page 1: ...PA I N T S P R AY I N G E Q U I P M E N T Painting II 2 G c IIB T4 OPERATING AND MAINTENANCE INSTRUCTIONS ENGLISH OPERATING AND MAINTENANCE INSTRUCTIONS Ed 004 04 12 ...

Page 2: ......

Page 3: ...dations about disposal andrecycling process of products in accordance with the environmental regulations PNEUMATIC DOUBLE DIAPHRAGM PUMP AIR CONTROL GROUP WITH TROLLEY p 20 AIR CONT GROUPWITHOUTTROLLEYInox p 21 Aluminium version p 22 FILTERWITH CIRCULATION Stainless steel model p 23 Aluminium version p 24 SUCTION LINE FILTER p 25 SUCTION TANK MODEL p 26 WALL MOUNTED MODEL p 27 DESCRIPTION p 28 TEC...

Page 4: ... of spray guns The feed passes through a low pressure flow regulator fitted with a pressure gauge LARIUS 2 MAX WORKING PRESSURE product MAX air SUPPLY PRESSURE AIR INLET PRESSURE PUMP AIR CONSUMPTION WEIGHT LEVEL OF THE SOUND PRESSURE LENGTH WIDTH HEIGHT 7 bar 7 bar 7 bar 120 L min 22 Kg 70dB A A 500 mm B 600 mm C 1060 mm The LARIUS 2 can also be used as a transfer pump TECHNICAL DATA RATIO 1 1 C ...

Page 5: ...TION OFTHE EQUIPMENT Trolley Tank cover Gravity feed tank with 6 liters capacity Product filter Flow regulator Description Product outlet Product recycling tap Product recycling hose Pump feeding air inlet Pump feeding air outlet Description C 3 4 5 6 10 9 4 2 1 7 8 ...

Page 6: ... Air distribution tap Atomising air outlet Atomizing air pressure manometer Atomizing air pressure setting knob Product inlet Description Product pressure setting knob Air pressure gauge for pump supply Pilot valve Spray gun Description 19 13 18 12 17 16 11 15 14 ...

Page 7: ...loyees aboutallthoserisksstemmingfromacci dents abouttheuseofsafetydevicesfor their own safety and about the general rulesforaccidentpreventionincomplian cewithinternationalregulationsandwith the laws of the country where the plant is used Thebehaviouroftheemployeesshallstrictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the country where the plant is instal...

Page 8: ...e Chloride If these products come into contact with aluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion IFTHE PRODUCTTO BE USED ISTOXIC AVOID INHALATION AND CONTACT BY USING PROTECTION GLOVES GOGGLES AND PROPER FACE SHIELDS TAKE PROPER SAFETY MEASURES FORTHE PROTECTION OF HEARING IN CASE OF WORK NEAR THE PLANT Electrical safety precautions Check the ON OFF...

Page 9: ... trigger so as to recover the residual solvent Close the pressure setting knob F3 Do not set the pump to work without product because this could spoil its gaskets Absolutely avoid to spray solvents indoors In addition it is recommended to keep away from the pump in order to avoid the contact with the solvent fumes Now the machine is ready Should you use water paints besides the solvent wash a wash...

Page 10: ... the flow regulator G4 Connect up the air hose G5 from the spray gun G3 to the coupling G6 Connect the compressed air plant to the quick connection G7 the pressure must be of roughly 6 bar max 7 5 bar Open the recycling tap G8 Start pump by means of the knob G9 the pump will be set to work Let the product recycle for a short period 2 minutes and then close the recycling tap G8 Set the atomizing ai...

Page 11: ...ecycling tap H5 and let the pump work until the tank and the pump itself have been emptied Close the recycling tap H5 Put back the recycling hose H4 into the tank H3 Pour some solvent in the tank H3 Open the recycling tap H5 set the product pressure at the minimum value by means of the knob H1 The pump will be set to work Let the solvent recycle for a short time and then close the recycling tap H5...

Page 12: ... five minu tes If necessary change the thinner and repeat this operation more times until all the residues of the product will have been eliminated Clean the product hose H7 by means of a rag and wash the filters H8 H9 and H10 with the solvent After the use of products with a base of polyvinyl alcohol or of water soluble products first clean the pump with water and then let some alcohol circulate ...

Page 13: ...f product The equipment sucks air The circulation tap is open Nozzle too big or worn The product is too dense The nozzle is partially clogged There is no atomising air The product is too dense Gasket worn or needs adjustment The nozzle is worn Clean or replace it Replace it with a larger mesh filter with very dense products remove the filter Check the suction pipe Add the product Check the suction...

Page 14: ...12 LARIUS 2 painting English K STAINLESS STEEL L2 PUMP ...

Page 15: ... 8012 8084 8013 8014 8011 8007 1 2 3 4 5 6 7 8 9 10 11 12 16 20 21 22 23 24 25 26 Code Description N 2 4 2 2 2 2 1 8 2 2 4 1 1 1 2 2 2 2 2 2 27 28 29 30 31 32 33 34 35 38 39 40 41 53 54 55 56 57 58 Pos Code Description N O ring Seal ring seat Seal ring Pilot pad Elstic ring Elastic pin O ring Rod Pump body Screw Silencer Grub screw Fitting Filter bell Fine filter Coarse filter Elastic ring Complet...

Page 16: ...h ALUMINIUM L2 PUMP 17 8 16 15 12 2 5 6 1 9 8 4 3 2 13 14 7 11 10 18 19 20 21 22 20 19 23 24 25 26 27 28 28 29 31 31 30 32 46 42 41 40 39 38 37 43 44 45 27 26 25 24 23 19 20 22 21 20 19 18 3 2 4 1 6 5 2 34 33 35 36 47 48 10 12 10 ...

Page 17: ...ulator I fitting Bayonet fitting Fitting Ø4 Hose Fitting Union elbow Manometer Fitting Pilot valve Screw Pos 8002 8039 91641 8016 8017 8015 8040 33010 32108 8071 8108 8058 8022 7043 8003 8037 8020 8158 8012 301013 8013 8014 8011 8007 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Codice Descrizione N 2 4 2 2 2 2 1 4 2 3 1 2 2 4 1 4 2 2 4 4 2 2 2 2 25 26 27 28 29 30 31 32 33 34 35 3...

Page 18: ...g Fine filter Coarse filter Rigid tube Hose Ø10 Fitting 55000 35008 35006 35007 8085 18170 4123 1 2 3 4 5 6 7 Code Description L TANK Pos Bracket Fitting Ø12 Hose Ø12 Screw Nut Hopper 4122 22097 96217 54004 91026 55001 8 9 10 11 12 13 Code Description ...

Page 19: ...nglish M COMPLETETROLLEY 1 2 3 3 4 4 4 4 5 5 Complete trolley Trolley frame L1 L2 Plug Ø 30 96320 1 21653 91047 1 2 Wheels Wheel washer Feet Ø 20 91023 95159 8018 3 4 5 Pos Code Description N 1 1 Pos Code Description N 2 4 2 ...

Page 20: ...18 LARIUS 2 painting English N FLOW REGULATOR ...

Page 21: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 Code Description Code Description Pos Pos Stainless steel fluid regulator with manometer Key Cap of regulator Screw Screw Nut Nut Screw Gasket Gasket Washer Diaphragm nylon Gasket Diaphragm teflon Retainer Valve rod Stainless steel body Seat valve Ball Nut Swivel joint 3 8 GAS Screw Stainless steel fitting GAS Union elbow C...

Page 22: ...nometer Regulator Regulators bracket Adapter 1 4 Fitting 1 4 Quick connection 1 4 tube Ø 4 96322 4006 8167 3344 510510 3354 8072 8031 1 2 3 4 5 6 7 Ball valve 1 4 Elbow 1 4 Bayonet fitting Nut M6 Screw UNI 5931 TCE M6x16 Nipple 1 4 4004 5255 3338 91026 54004 96208 8 9 10 11 12 13 Pos Code Description N 1 2 2 2 2 1 1 Pos Code Description N 1 2 1 2 2 1 ...

Page 23: ...ssure Ball valve Bayonet Fitting elbow 8170 54004 8167 22027 3344 4004 3338 5255 1 2 3 4 5 6 7 8 Codice Descrizione N 1 8 2 1 2 1 1 1 9 10 11 12 13 14 15 Pos Codice Descrizione N Junction 1 4 Block air Junction Stopper 1 4 Swivel Elbow Screw Nut 96208 8073 3354 8083 8063 8084 11209 1 1 2 1 1 2 2 2 9 8 12 10 11 3 13 5 1 7 4 14 6 8 15 ...

Page 24: ... Ø4 Vite Junction Fitting elbow 3344 8060 3338 8031 32004 3354 5255 1 2 3 4 5 6 7 Codice Descrizione N 2 1 1 1 2 2 1 8 9 10 11 12 13 Pos Codice Descrizione N Manometer Junction 1 4 Stopper 1 4 Block air Swivel Elbow Ball valve 8167 96208 8083 8073 8063 4004 2 1 1 1 1 1 5 7 6 13 3 1 12 2 1 8 6 11 10 4 9 8 ...

Page 25: ...er sieve support O ring Filter base Fitting Ball valve 8096 98384 96202 95220 96207 96203 98380 22027 4004 1 2 3 4 5 6 7 8 9 Code Description N 1 1 1 1 1 1 1 1 10 11 12 13 14 15 16 17 Pos Code Description N Elbow Revolving fitting Plug 3 8 Plug 1 4 GAS Washer Elbow Fitting Filter fitting 8123 8156 98385 98386 33010 8074 6149 8057 1 1 1 1 1 1 1 1 ...

Page 26: ... O ring Filter base Fitting Ball valve 8049 96201 96202 95220 96207 96203 96204 22027 4004 1 2 3 4 5 6 7 8 9 Code Description N 1 1 1 1 1 1 1 1 10 11 12 13 14 15 16 17 Pos Code Description N Elbow Revolving fitting Plug 3 8 Plug 1 4 GAS Washer Elbow Fitting Filter fitting 8123 8069 95214 96205 33010 8087 3561 8057 1 1 1 1 1 1 1 1 ...

Page 27: ... 16202 22027 4004 8123 8057 33010 8087 3561 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Code Description N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 COMPLETE DROP FILTER Pos Complete filter Filter tank Filter sieve 60 M O ring Filter base Plug 1 4 GAS Revolving fitting Filter sieve support Fitting Ball valve Elbow Filter fitting Washer Elbow Fitting 8113 8052 16205 96203 96204 96205 8069 16202 22027 4004 5314 8057 1 33...

Page 28: ...TANK MODEL Pos Complete cover 30 Liters tank Product hose Filter bell Fine filter Coarse filter Elastic ring Complete suction pipe with filter 4109 4064 8046 35005 1 35006 35007 35008 8041 1 2 4 5 6 7 8 9 Code Description N 1 1 1 1 1 1 1 1 ...

Page 29: ...WALL MOUNTED MODEL Pos Wall bracket 1 2 elbow Suction hose Bell Fine sieve filter Coarse sieve filter Elastic ring Complete filter bell 4202 8036 8131 35005 35006 35007 35008 35004 1 2 3 4 5 6 7 8 Codice Description N 1 1 1 1 1 1 1 1 ...

Page 30: ...ps are designed and manufactured to suit the rules ATEX 94 9 CE and the European Rules EN 1127 1 EN 13463 1ed EN 13463 5 SERIE 2 LARIUS PRESSURE RATIO PUMP FEEDING AIR PRESSURE bar PUMP FEEDING AIR INLET MAX FLUID DELIVERY l min MAX AIR CONSUMPTION l min LOW PRESSURETRANSFER DOUBLE DIAPHRAGM PUMPS SERIE 4 LARIUS 1 1 2 8 1 4 GAS 40 190 Environment temperature 10 C 50 C Max fluid temperature C 60 C ...

Page 31: ...ature T4 Accordingwiththenatureoftheoperationsandproducts the operator must regularly check the presence of deposit the cleaning the wearing and the correct pump s functioning It is advisable that a filter will be placed at the suction of the material to prevent solid parts entering the pump The pipes used to connect suction and delivery must be metallic or plastic with metallic braid or plastic w...

Page 32: ...e diaphragm pum ps series 2 and 4 to which this declaration relates complies with the following Directives Directive 94 9 EC ATEX 3 X The conformity are under observance of the fol lowing standards or standards documents EN 1127 1 EN 13463 5 EN 13463 1 Marking II 2 G c IIB T4 Tamb 10 C 50 C Tmax fluido 60 C Tech File LARIUS 2 4 ATEX 05 Technical file c o INERIS 0080 Calolziocorte LC Signature ...

Page 33: ...e 8131 SUCTION RETURN SYSTEM Code 8144 SUCTION RETURN SYSTEM stainless steel SUCTION BELL KIT Code 35004 FILTER BELL Code 35006 FILTER 100 MESH Code 35007 FILTER 50 MESH Code 35007 1 FILTER 30 MESH Code 8107 SUCTION LINE FILTER Code 8113 DROP LINE FILTER Code 16205 FILTER SIEVE 60 MESH Code 16204 FILTER SIEVE 100 MESH Code 16203 FILTER SIEVE 200 MESH Code 16205 10 FILTER SIEVE 60 MESH 10 pcs Code ...

Page 34: ...l 39 0341 621256 Fax 39 0341 621234 P A I N T S P R A Y I N G E Q U I P M E N T COSTRUTTORE 23801 CALOLZIOCORTE LECCO ITALY Via Antonio Stoppani 21 Tel 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius com ...

Page 35: ...33 LARIUS 2 painting English ...

Page 36: ...34 LARIUS 2 painting English Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice ...

Page 37: ......

Page 38: ...0341 62 12 43 E mail larius larius com Internet http www larius com NOVA Ref 95040 OMEGA Ref 7300 OMEGA ZINC Ref 7430 GHIBLI ZINC Ref 96900 VEGA Ref 91500 GHIBLI Ref 96000 MANUFACTURER DIRECT LINE Tel 39 0341 621256 Fax 39 0341 621234 CUSTOMERS TECHNICAL SERVICE PNEUMATIC PUMPS ...

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