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Installation

307883L

7

Air Line and Accessories

NOTE:

 Install the air line accessories in the order shown 

in the Typical Installation in F

IG

. 2, page 5.

Use thread sealant on male threads except at swivel 
connections.

Install a pump runaway valve (D) to stop the pump if 
the fluid supply is depleted. A pump that runs too 
fast can be seriously damaged.

Install a bleed-type master air valve (F) upstream 
from the pump air regulator (G), but within easy 
reach of the pump.

To order a 300 psi (21 bar, 2.1 MPa) maximum working 
pressure, 1/2 inch npt bleed-type master air valve, part 
number 107142.

Install an air line lubricator (E) for automatic air 
motor lubrication.

To order a 250 psi (17.5 bar, 1.75 MPa) maximum 
working pressure air line lubricator, order a Part 
Number below:

3/8 inch npt - 214847

1/2 inch npt - 214848

Install an air regulator (G) to control pump speed 
and pressure.

To order a 300 psi (21 bar, 2.1 MPa) maximum 
working pressure regulator, order a Part Number 
below:

3/8 inch npt - 109075

1/2 inch npt - 244844

Install an air line filter (H) to remove harmful dirt and 
contaminants from your compressed air supply.

To order a 250 psi (17.5 bar, 1.75 MPa) maximum 
working pressure air filter, order a Part Number 
below:

3/8 inch npt - 106148

1/2 inch npt - 214849

Install a thermal relief kit on the dispensing valve 
side of the pump to assist in relieving pressure in 
the pump, hose and dispensing valve due to heat 
expansion.

To order an alternate relief kit for the 3:1 
Fire-Ball 225 pumps - 540 psi (37 bar, 3.7 MPa) 
order Part Number 235998.

To order a thermal relief kit for the 5:1 Fire-Ball 
pump - 900 psi (62 bar, 6.2 MPa) maximum 
working pressure order Part Number 237893.

To order a thermal relief kit for the 10:1 Fire-Ball 
425 pump - 1600 psi (110 bar, 11.0 MPa) maxi-
mum working pressure order Part Number 
240429.

Installing the Hose Kit 

Assemble the hose kit as shown in F

IG

. 4.

NOTICE

Do not hang air accessories directly on the air inlet. 
The fittings are not strong enough to support acces-
sories and may cause one or more to break. Pro-
vide a bracket on which to mount accessories.

A bleed-type master air valve is required in the 
system to help reduce the risk of serious bodily injury, 
including fluid injection, splashing in the eyes, and 
injury from moving parts when adjusting or repairing 
the pump. This valve relieves air trapped between 
the valve and the pump to prevent the pump from 
cycling unexpectedly.

F

IG

. 4

$,5

)/8,'

Summary of Contents for 203857

Page 1: ...Pumps used in these packages is provided in the related pump manuals 248097 16 gallon and 55 gallon 3 1 Instruction Manual 309868 203872 16 gallon and 55 gallon 5 1 Instruction Manual 309868 222095 222065 55 gallon 10 1 Instruction Manual 306726 204254 203857 55 gallon 5 1 Instruction Manual 306518 222087 275 gallon 5 1 Instruction Manual 306518 Important Safety Instructions Read all warnings and ...

Page 2: ... Description Type CE Approved Hose Kit Cover Bung Adapter Sturdi Clamp Hold Down Kit 225094 16 gallon open drum S 241046 S 222086 16 gallon open drum truck mounted M 241050 M 225642 55 gallon open drum S 241047 S 225640 55 gallon closed drum S 241048 S 206655 55 gallon closed drum truck mounted M 241051 M 204264 55 gallon closed drum truck mounted M 241052 M 225931 275 gallon obround tank S 241049...

Page 3: ...ed parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all ...

Page 4: ...ely Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according t...

Page 5: ...ng follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the dispense valve firmly to the side of a grounded metal pail then trigger the dispense valve CE Identification La...

Page 6: ...lter J Main Air Line Stationary Mounting Layout Plan the layout for easy operator access to the pump air controls sufficient room to change drums and a secure platform For ease in changing drums install a pump eleva tor Open Drum Cover Mounted Pumps 1 Remove the original drum cover 2 Place the cover 3 on the drum and fasten it with the screws and washers provided 3 Carefully guide the pump riser t...

Page 7: ...y To order a 250 psi 17 5 bar 1 75 MPa maximum working pressure air filter order a Part Number below 3 8 inch npt 106148 1 2 inch npt 214849 Install a thermal relief kit on the dispensing valve side of the pump to assist in relieving pressure in the pump hose and dispensing valve due to heat expansion To order an alternate relief kit for the 3 1 Fire Ball 225 pumps 540 psi 37 bar 3 7 MPa order Par...

Page 8: ...ystem to suit your needs K Hose Reel L Truck Bed M Hold Down Rods N Compressor P Ground Wires Mobile Mounting Layout Plan the layout for easy operator access to the pump air controls sufficient room to change drums and a secure platform Drum Mounting 1 Place the drum in the desired location 2 Place the hold down lugs V or drum locators U around the drum base and bolt directly to the truck bed or m...

Page 9: ...ainst the pump base 3 Guide the pump riser tube through the drum bung hole Z and place the cover on the drum 4 Align the drum cover eyelets Q with the hold down rods T install the cover brackets S and wing nuts R and tighten securely see FIG 6 Closed Bung Type Drum Sturdi Clamp Mounted Pumps FIG 8 1 Remove the adjustable bung adapter from the pump riser tube 2 Screw the bung adapter EE into the bu...

Page 10: ...s pro cess for each pump NOTE When the pump is primed and with sufficient air supplied the pump starts when the dispensing valve is opened and shuts off when closed 5 Set the air pressure to each pump at the lowest pressure needed to get the desired results 6 Set the air pressure to each pump at the lowest pressure needed to get adequate fluid delivery 7 To shut off the system always follow the Pr...

Page 11: ... Ball see 309868 1 2 222063 HOSE AND FITTING KIT see Hose Kit 1 3 204574 COVER model 24M262 1 24R350 COVER model 246904 1 NA 224512 AIR REGULATOR KIT model 245904 not shown 1 24M266 CE AIR REGULATOR KIT model 24M262 see page 15 1 4 176270 SHIM 1 101 102 104 103 103 102 101 4 Ref Part No Description Qty 1 248097 PUMP 3 1 Ratio Fire Ball see 309868 1 2 222063 HOSE AND FITTING KIT see Hose Kit 1 3 30...

Page 12: ...ge 15 Ref Part No Description Qty 1 203872 PUMP 5 1 Ratio Fire Ball see 309868 for parts 1 2 222063 HOSE AND FITTING KIT see parts page 11 1 3 222060 COVER 1 10 222061 HOLD DOWN Kit see manual 306345 for parts 1 NA 241046 CE AIR REGULATOR KIT model 241050 see page 15 Ref Part No Description Qty 1 203872 PUMP 5 1 Ratio Fire Ball see 309868 for parts 1 2 222063 HOSE AND FITTING KIT see parts page 11...

Page 13: ...r parts 1 NA 241046 CE AIR REGULATOR KIT model 241051 see page 15 Ref Part No Description Qty 1 204254 PUMP 5 1 Ratio Fire Ball see 306518 for parts 1 2 222063 HOSE AND FITTING KIT see parts page 11 1 10 207361 HOLD DOWN KIT see 306345 for parts 1 11 204076 BUNG ADAPTER sealed 1 12 204095 STURDI CLAMP 1 NA 241046 CE AIR REGULATOR KIT model 241052 see page 15 Ref Part No Description Qty 1 222087 PU...

Page 14: ...npsm f swivel 1 Ref Part No Description Qty 1 222095 PUMP 10 1 Ratio Fire Ball see 306726 for parts 1 2 222066 HOSE AND FITTING KIT see parts above 1 NA 241170 CE KIT model 241055 see page 15 1 101 102 104 103 103 102 101 Ref Part No Description Qty 1 222065 PUMP 10 1 Ratio Fire Ball see 306726 for parts 1 2 222066 HOSE AND FITTING KIT see parts above 1 3 300326 COVER 1 NA 241170 CE KIT model 2410...

Page 15: ...KIT 1 11 224579 BUNG ADAPTER sealed 1 12 204095 STURDI CLAMP 1 NA 241170 CE KIT model 241057 1 Ref No Part No Description Qty 101 NIPPLE pipe 156849 Kit 24M266 241169 1 158491 Kit 241170 1 102 113286 VALVE safety 150 psi 0 7 MPA 7 0 bar All Kits 1 103 FITTING line 169971 Kit 24M266 241169 1 110196 Kit 241170 1 104 COUPLER line 110198 Kit 24M266 241169 1 110199 Kit 241170 1 105 222011 CLAMP 241169 ...

Page 16: ...f the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation ...

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