GPX 250r TSE, Maintenance Manual

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GPX MOTO
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REMOVAL OR INSTALLATION OF
MAGNETO STATOR
The removal steps of the magneto stator are as follows:
1. Remove the mounting bolt B of the stator crimping
plate.
2. Remove the stator crimping plate.
3. Remove the trigger component D.
4. Remove the stator mounting bolt A.
5. Remove the magneto stator C.
Installation is carried out in the reverse order of
removal.
The tightening torque of A and B is: (5
～
7) N·m
REMOVAL OR INSTALLATION OF
THE MAGNETO ROTOR
The removal steps of the magneto rotor are as follows:
1. Remove the rotor mounting bolts.
2. Remove the rotor fixing gasket.
3. Remove the rotor part of the magneto.
Installation is carried out in the reverse order of
removal.
NOTE : Clean the conical surface of the crankshaft and
the oil in the cone hole of the rotor before installing the
rotor;
When installing the rotor fastening bolts, apply a proper
amount of thread fastening glue on the threads;
The bolt tightening torque is: 65
～
70N·m.
REMOVAL OR INSTALLATION OF
ELECTRIC START GEAR
The removal steps of the electric start gear are as
follows:
1. Remove the pressure plate H of the electric start
driven wheel.
2. Remove the double gear B and the flat washer C.
(one on top and one on top)
3. Remove the double gear shaft D.
4. Remove bearing retaining ring A.
5. Remove the electric start driven gear G.
6. Remove bearing E.
7. Remove the crankshaft left oil seal baffle F.