GPX 250r TSE, Maintenance Manual

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Use a thickness gauge to check the flatness of the driven
friction plate
Standard value:
≤
0.1
Repair limit value: 0.2
Vernier caliper to check the free height of the clutch
spring
Standard value: 35.5
Repair limit: 34
INSTALLATION OF CLUTCH
The clutch installation steps are as follows:
1. Install driven gear and balance gear.
2. Install driven tooth flat key and balance tooth flat
key.
3. Install balance tooth lock washer and driving tooth
washer.
4. Install balance tooth lock nut and driving tooth bolt.
NOTE : The torque of the clutch tightening nut is
90±5N.m
The tightening torque of the driving tooth bolt is
70±5N.m
5. Install the clutch flat washer and elastic washer.
6. Install the clutch cover.
7. Install centre spline.