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4

Disassembly

• Follow ALL warnings and instructions in the

“MAINTENANCE” section of this manual.

1. Remove motor hold down bolts.
2. Remove casing bolts (371A).
3. Remove back pull-out assembly from casing (100).
4. Remove guidevane seal ring (349) and discard.
5. Remove casing/adapter gasket (351) and discard.
6. Remove guidevane screws (459) and guidevane (347) from

adapter.

7. Insert a screwdriver into one of the impeller waterways to

restrain motor shaft from rotation and remove impeller
bolt (198). Discard.

8. Remove impeller washer (199), impeller (101), and

impeller key (178). If impeller is difficult to remove, insert
two pry bars between impeller and adapter, 180

°

 apart,

and CAREFULLY pry off impeller.

9. Remove motor adapter bolts (371) and adapter (108) from

motor, pulling with it the mechanical seal (383).

10. Push stationary seat of mechanical seal out of the motor

adapter and discard.

11. Inspect shaft sleeve (126), if damaged or badly scored,

remove by heating with a torch. Discard.

NOTICE: EXERCISE CARE IN HANDLING HOT SHAFT

SLEEVE.

Reassembly

• All parts should be cleaned before reassembly.
• Refer to parts list for description of replacement items.

Specify pump index number when ordering parts.

1. Inspect shaft, removing any debris or burrs.
2. When replacing shaft sleeve, apply new shaft sleeve’s bore

with LOCQUIC

®

 Primer N, or equivalent. Let parts dry

and then apply LOCTITE

®

 #262 on the same surfaces.

Slide new sleeve over shaft with a twisting motion, wipe off
excess. Let cure according to instructions.

NOTICE: MECHANICAL SEAL MUST BE REPLACED

WHENEVER SEAL HAS BEEN REMOVED.
FOLLOW SEAL MANUFACTURER’S
INSTRUCTIONS CAREFULLY.

3. If necessary, seat ring may be lubricated with water or

glycerin to aid in installation. DO NOT contaminate the
seal face. Fully and squarely install the stationary seat into
the adapter. With a clean cloth, CAREFULLY wipe the
seat face clean of debris. DO NOT damage the seal
seat face.

4. Reinstall the motor adapter on the motor, making sure that

the motor shaft does not dislocate or damage the stationary
seal seat.

5. Fully and squarely install the seal rotary assembly against

the stationary seat. Be sure rotating seal face does not drop
out of the holding collar and DO NOT damage seal face.

6. Install impeller key in shaft keyway. Mount impeller on

shaft and push until it bottoms.

7. Install new im peller washer.
8. Insert a screwdriver in a waterway passage of the impeller

holding it against rotation and install the new impeller bolt.

9. Remove any burrs caused by screwdriver on the periphery

of impeller in waterway passages.

10. Replace guidevane, being sure that impeller hub is not

binding, tightening screws alternately and evenly. Check
impeller for binding by rotating the motor shaft by use of a
screwdriver slot or flats on the end of the motor shaft
(removal of the motor end plug or cover will be necessary).
If binding occurs, loosen screws, readjust guidevane until
impeller hub turns freely. Tighten screws.

11. Install new guidevane seal ring.
12. Install new casing/adapter gasket.
NOTICE: ENSURE CASING/ADAPTER GASKET

SURFACES ARE FREE OF DEBRIS OR
LEAKING WILL RESULT.

13. Install motor and rotaing assembly into casing, tighten

casing bolts alternately and evenly.

14. Replace foot bolts and motor end plug or cover.
15. Check for free rotation after assembly is complete.
16. Replace all drain plugs, using Teflon™ tape on male

threads.

17. Prime according to instructions in the “OPERATION”

section of the manual.

Summary of Contents for 3656SP Series

Page 1: ...ation 3 Maintenance 3 Disassembly 4 Reassembly 4 Repair Parts 5 Trouble Shooting 6 Goulds Pumps Limited Warranty 6 IM016R01 Owner s Information Please fill in data from your pump nameplate Warranty information is on page 8 Model Number Serial Number Dealer Dealer Telephone Purchase Date Installation Date Installation Operation and Maintenance Instructions MODELS M 3656SP H 3656SP 3656SP ...

Page 2: ...e enclosed design balanced for smooth operation and keyed to motor shaft ALL motors are NEMA standard 3500 RPM open drip proof or TEFC enclosure DANGER WARNING CAUTION WARNING Hazardous fluids can cause fire burns or death Engineering Data Series 3656SP Data Model Impeller HP Suction Discharge ø Hz Size M 3656SP 51 8 3 1 60 3 60 H 3656SP 515 16 3 2 NPT 2 NPT 1 60 3 60 3656SP 515 16 5 1 60 3 60 Tab...

Page 3: ... A CLOSED DISCHARGE VALVE CAN GENERATE HOT WATER OR STEAM CAUSING INJURY OR PROPERTY DAMAGE Fill pump through opening in top of tee with clean water See Figure 1 Install pipe plug in top using Teflon tape or equivalent on male threads NOTICE IF PUMP IS DRAINEDOR SHUT OFF DURING PRIMING PERIOD ENSURE CASING IS REFILLED BEFORE RESTARTING PUMP Start the pump motor and wait for system pressure to stab...

Page 4: ...cessary seat ring may be lubricated with water or glycerin to aid in installation DO NOT contaminate the seal face Fully and squarely install the stationary seat into the adapter With a clean cloth CAREFULLY wipe the seat face clean of debris DO NOT damage the seal seat face 4 Reinstall the motor adapter on the motor making sure that the motor shaft does not dislocate or damage the stationary seal...

Page 5: ...R BEFORE ATTEMPTING ANY MAINTENANCE CAN CAUSE SHOCK BURNS OR DEATH SYMPTOM Motor Not Running See Probable Causes 1 through 5 Little or No Water Delivered See Probable Causes 3 4 6 through 12 15 Excessive Noise and Vibration See Probable Causes 3 6 7 10 12 13 14 PROBABLE CAUSES 1 Motor thermal protector tripped 2 Open circuit breaker or blown fuse 3 Impeller binding 4 Motor improperly wired 5 Defec...

Page 6: ...6 Notes ...

Page 7: ...7 Notes ...

Page 8: ...curred by the dealer b Reinstallation costs of repaired equipment c Reinstallation costs of replacement equipment d Consequential damages of any kind and e Reimbursement for loss caused by interruption of service For purposes of this warranty the following terms have these definitions 1 Distributor means any individual partnership corporation association or other legal relationship that stands bet...

Page 9: ...Reensamblaje 12 Piezas de reparación 13 Investigación de averías 13 Garantía limitada de Goulds Pumps 16 Información del Propietario Por favor complete los datos consultando la placa del fabricante de la bomba La información de la garantía está en la página 16 Número del modelo Número de serie Agente Teléfono del agente Fecha de compra Fecha de instalación Manual de Instalación Operación y Manteni...

Page 10: ...a de goteo o con cubierta totalmente cerrada enfriada con ventilador PELIGRO ADVERTENCIA PRECAUCIÓN ADVERTENCIA Los fluidos peligrosos pueden originar fuego quemaduras o causar la muerte Datos Técnicos Datos Serie 3656SP Modelo Tamaño de HP Succión Descarga Peso lib Impulsor M 3656SP 51 8 3 1 60 3 60 H 3656SP 515 16 3 2 NPT 2 NPT 1 60 3 60 3656SP 515 16 5 1 60 3 60 Tabla 1 Máxima temperatura del l...

Page 11: ...RRADA PUEDE GENERAR AGUA CALIENTE O VAPOR CAUSANDO LESIONES O DAÑOS A LA PROPIEDAD Llene la bomba a través de la abertura superior de la T con agua limpia Vea la Figura 1 Instala el tapón de la tubería en la parte superior de la T usando cinta Teflon o equivalente en las roscas macho AVISO SI LA BOMBA ESTÁ DRENADA O CERRADA DURANTE EL PERÍODO DE CEBADO ASEGÚRESE DE QUE LA CARCASA SE VUELVA A LLENA...

Page 12: ...DADOSAMENTE LAS INSTRUCCIONES DEL FABRICANTE DEL SELLO 3 Si es necesario el anillo del asiento se puede lubricar con agua o glicerina para ayudar a la instalación NO contamine la cara del sello Instale todo y a escuadra el asiento estacionario en el adaptador Con una tela limpia y sin pelusas CUIDADOSAMENTE limpie la cara del sello de todo residuo NO dañe la cara del asiento del sello 4 Vuelva a i...

Page 13: ...TO PUEDE CAUSAR CHOQUES QUEMADURAS O LA MUERTE SÍNTOMA Motor no funciona Vea las causas probables del 1 al 5 Entrega poca o nada de agua Vea las causas probables 3 4 6 a 12 15 Excesivo ruido y vibraciones Vea las causas probables 3 6 7 10 12 13 14 CAUSAS PROBABLES 1 Protector térmico del motor disparado 2 Interruptor automático abierto o fundido el fusible 3 Impulsor con agarrotamiento 4 Motor mal...

Page 14: ...14 Notas ...

Page 15: ...15 Notas ...

Page 16: ... b los costos de reinstalación del equipo reparado c los costos de reinstalación del equipo reemplazado d daños emergentes de cualquier naturaleza y e el reembolso de cualquier pérdida causada por la interrupción del servicio A los fines de esta garantía los términos Distribuidor Comerciante y Cliente se definen como sigue 1 Distribuidor es aquel individuo sociedad corporación asociación u otra pe...

Page 17: ...émontage 20 Remontage 20 Pièces de rechange 21 Diagnostic des anomalies 21 Garantie limitée de Goulds Pumps 24 Informations Pour Le Propriétaire Noter ci dessous les informations de la plaque signalétique de la pompe La garantie est présentée en page 24 Numéro de modèle Numéro de série Détaillant No de tél du détaillant Date d achat Date d installation Directives d installation d utilisation et d ...

Page 18: ...ion protégées ou blindés à ventilateur extérieur et tournent à 3 500 tr min DANGER AVERTISSEMENT ATTENTION WARNING Hazardous fluids can cause fire burns or death Données Techniques Données Générales de Séries 3656SP Modèle Diamèter hp Aspiration Refoulement ø Hz Impulseur M 3656SP 51 8 po 3 1 60 3 60 H 3656SP 515 16 po 3 2 po NPT 2 po NPT 1 60 3 60 3656SP 515 16 po 5 1 60 3 60 Table 1 Température ...

Page 19: ...ES BRÛLURES OU LA MORT LE FONCTIONNEMENT À DÉBIT NUL OU PRESQUE PEUT PRODUIRE DES TEMPÉRATURES ÉLEVÉES DES BLESSURES OU DES DOMMAGES MATÉRIELS Amorcer la pompe en la remplissant d eau propre par l orifice supérieur du té V Figure 1 Recouvrir les filets du bouchon d amorçage de ruban de TéflonMC ou l équivalent et visser le bouchon sur le té AVIS SI L ON VIDANGE OU ARRÊTE LA POMPE PENDANT L AMORÇAG...

Page 20: ...AVIS LE JOINT MÉCANIQUE DOIT ÊTRE REMPLACÉ CHAQUE FOIS QU ON L ENLÈVE SUIVRE LES DIRECTIVES DU FABRICANT AVEC SOIN 3 Au besoin on peut mouiller ou glycériner le joint immobile pour en faciliter la pose NE PAS le contaminer Le pousser à fond et à angle droit dans l adaptateur Avec un linge propre et non pelucheux nettoyer SOIGNEUSEMENT les parois du siège NE PAS les endommager 4 Réinsérer l arbre d...

Page 21: ...ES Moteur ne fonctionne pas Voir les causes 1 à 5 ci contre Débit de liquide faible ou nul Voir les causes 3 4 6 à 12 et 15 ci contre Vibration et bruit excessifs Voir les causes 3 6 7 10 12 13 et 14 ci contre CAUSES PROBABLES 1 Protecteur thermique du moteur déclenché 2 Disjoncteur ouvert ou fusible sauté 3 Impulseur grippé 4 Moteur mal connecté 5 Moteur défectueux 6 Pompe non amorcée pompage d a...

Page 22: ...22 Notes ...

Page 23: ...23 Notes ...

Page 24: ...é c les frais de réinstallation de l équipement de remplacement d les dommages indirects de quelque nature que ce soit e ni les pertes découlant de la panne Aux fins de la présente garantie les termes ci dessous sont définis comme suit 1 Distributeur signifie une personne une société de personnes une société de capitaux une association ou autre entité juridique servant d intermédiaire entre Goulds...

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