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Gorilla Playsets Sun Palace Deluxe 723, Manual, Page: 61 / 157

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Gorilla Playsets Sun Palace Deluxe 723 Manual Download Page 61

STEP 21A:  ROOF SUPPORTS

1:  HAVE AN ASSISTANT HELP YOU LIFT THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE SIDE RAIL OR SWING BEAM 

SIDE RAIL.  DO THEM ONE AT A TIME.
2:  PLACE A RULER OR BOARD ON TOP OF THE SIDE RAILS TO CHECK AND MAKE SURE THERE IS NO INTERFERENCE 

WITH THE  END TARP BOARDS.  DO THIS ON BOTH SIDES.  
3:  THE HOLES IN THE ROOF SUPPORTS SHOULD BE CLOSE TO BEING CENTERED ON EACH CORNER POST.  ATTACH 

THE ROOF SUPPORTS TO THE CORNER POSTS WITH 3/8 X 3-1/2" LAG SCREWS AND 3/8" WASHERS.

LAG SCREW

ASSEMBLIES

3/8 X 3-1/2"

3/8" WASHER

ROOF SUPPORT

DESIGN FACES OUT 

ON BOTH SIDES

OF THE PLAY SET

C

SCALE 1 : 8

DETAIL C 

PLACE A RULER

OR BOARD HERE TO

MAKE SURE WHEN

THE ROOF FINISHERS

ARE INSTALLED

THEY CLEAR THE END 

TARP BOARDS.

END TARP BOARDS

53

Summary of Contents for Sun Palace Deluxe 723

Page 1: ...ghts Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Sun Palace Deluxe Model 723 BOXES 701N 1 701N 2 703N 705 721 1 721 2 723 725 Rad Ride 7 Box Slide Box 51 0044 W 51 0044 W playsets playsets playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...__________________ Address __________________________________________________________________________________________________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ___________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...Model 723 BOXES 701N 1 701N 2 703N 705 721 1 721 2 723 725 Rad Ride 7 Box Slide Box REV 3 10 2015 ...

Page 10: ...Rock Wall Steps 4 6 Framing the play set Steps 7 15 Installing Rock Wall Boards Step 16 Installing Tarp Boards Deck Roof Supports and Panel Slats Steps 17 23 Swing Beam Assembly Steps 24 30 Tire Swing Completing Rock Wall Steps 31 33 Installing the Rope Ladder Steps 34 35 Mounting Slide Step 36 Roof and Sunburst Assembly Steps 37 44 Attaching Steering Wheel Telescope and Safety Handles Steps 45 47...

Page 11: ...ck Boards Step 15 Angle Supports Step 16 Bottom and Top Panel Boards Step 17 Ladder s Assembly and Installation Steps 18 19 Center Posts and Bottom Panel Board Step 20 Panel Slats Steps 21 22 Sandbox Seats and Safety Bar Step 23 Roof Assembly Steps 24 28 Sunburst Assembly Steps 29 31 Wall Panel Windows and Crown Steps 32 34 Assemble Rad Ride 7 Slide and attach to fort Step 35 Attaching the Super S...

Page 12: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 13: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 14: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 15: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 16: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 17: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 18: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 19: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 20: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 21: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 22: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 23: ...eneral construction process of your new playset before getting started SITE PLAN Playset height 13 4 Deck heights Lower Deck 5 Bridge Deck 7 3 1 2 Upper Deck 7 Approximate assembly time 16 to 24 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Scoop Slide Ladder Swing Belts 2 Rope Ladder Rad Ride 7 Slide Rock Wall 15 ...

Page 24: ...Locking Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Tire Swing w Chains ___ 1 Tic Tac Toe Panel ___ 1 Steering Wheel ___ 4 Safety Handles Metal ___ 1 Rad Ride 7 Slide ___ 1 Punching Bag ___ 1 Super Scoop Slide ___ 2 Safety Handles Plastic Pa...

Page 25: ...PART I 701 703 LOWER LEVEL 17 ...

Page 26: ...E WASHER QTY 19 3 8 LOCK NUT QTY 21 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 4 11 0073 701N Hardware REV C 9 19 2014JH Page 1 of 2 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 6 HEX BOLT QTY 12 QTY 12 HEX BOLT 5 16 X 4 5 16 TEE NUT QTY 24 5 16 WASHER QTY 24 18 ...

Page 27: ... 1 2 3 8 x 7 CARRIAGE BOLT QTY 16 11 0073 701 Hardware REV C 9 19 2014JH Page 2 of 2 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 9 CARRIAGE BOLT QTY 1 PLASTIC BOLT CAP QTY 21 2 SQUARE BIT QTY 1 19 ...

Page 28: ...CREW QTY 52 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 x 1 1 2 WOOD SCREW QTY 165 8 x 1 1 4 WOOD SCREW QTY 8 11 0074 703N Hardware REV C 9 19 2014 JH Page 1 of 1 20 ...

Page 29: ...PB 2 X 4 X 24 ROPE LADDER STEP BOTTOM PANEL 2 4 5450 TB BOARD 1 7 2 X 4 X 30 3 4 2 4 5800 RBPB 2 X 4 X 54 1 2 TARP BOARD 2 2 X 4 X 58 2 4 5800 RWS REAR BOTTOM PANEL BOARD 1 1 2 X 4 X 70 2 4 7000 SLCM 2 X 4 X 58 ROCK WALL BOARD 2 6 2050 LS 5 TIC TAC TOE 2 X 2 X 10 5 8 SUPPORT THIS ITEM WONT BE USED ON THIS PLAYSET 21 ...

Page 30: ...DER 4 X 4 X 68 3 4 4 4 5500 RWRS ROPE SUPPORT ROCK WALL 4 X 4 X 55 RIGHT 2 LEFT 2 INNER FORT SUPPORT 9 4 4 1600 ASRS 2 4 4 1600 ASLS RIGHT LEFT AND 2 6 7925 OFS 2 SUPPORT OUTER FORT 2 X 6 X 79 1 4 2 6 7875 IFS 4 X 4 X 16 ANGLE SUPPORT 2 X 6 X 78 3 4 2 X 6 X 41 1 4 DECK SPACER 2 6 4125 DS 22 ...

Page 31: ...4 8800 RLS 2 SUPPORT ROPE LADDER 4 X 4 X 88 4 4 8025 RWS 1 SIDE ROCK WALL 4 X 4 X 80 1 4 4 4 8025 LRS 1 SIDE LADDER RIGHT 4 X 4 X 80 1 4 4 4 8025 LLS 1 SIDE LADDER LEFT 4 X 4 X 80 1 4 4 4 7400 RWBS 4 X 4 X 74 4 X 4 X 70 TIRE SWING SUPPORT 4 4 7000 TSS DESCRIPTION PICTURE QTY 23 ...

Page 32: ... 4 12000 SR 1 SIDE RAIL 4 X 4 X 120 11 4 4 12000 SBSR 1 SIDE RAIL SWING BEAM 4 6 10800 SB 125 4 2850 PS BOTTOM ROCK WALL BOARD 125 6 4800 RWB 9 PANEL SLAT 5 4 X 4 X 28 1 2 4 X 4 X 120 125 6 4800 BRWB 1 ROCK WALL 5 4 X 6 X 48 BOARD 5 4 X 6 X 48 ONLY 6 ITEMS WILL BE USED ON THIS PLAYSET 24 ...

Page 33: ... 80 1 4 ROOF SUPPORT LEFT AND RIGHT 2 6 8025 RSL 2 6 8025 RSR 2 2 X 6 X 16 SUN 2 6 1600 S 1 1 X 6 X 55 ROOF PEAK 1 6 5500 RP 28 1 X 6 X 55 ROOF BOARD 1 6 5500 RB 2 1 X 5 X 55 ROOF STARTER 1 5 5500 RS 2 1 X 5 X 55 ROOF FINISHER 1 5 5500 RF PICTURE DESCRIPTION QTY 25 ...

Page 34: ... 2 5 4 X 6 X 12 ROOF TRIANGLE 125 6 1200 RT 2 5 4 X 2 X 13 SMALL RAY 125 2 1300 SR 4 5 4 X 2 X 14 MEDIUM RAY 125 2 1400 MR 4 5 4 X 2 X 17 LARGE RAY 125 2 1700 LR 2 5 4 X 3 X 53 SUN SUPPORT 125 3 5300 SS 2 5 4 X 3 X 78 ROOF SUPPORT 125 3 7800 RS 2 CORNER POST FRONT HAS AN EXTRA HOLE HERE 26 ...

Page 35: ...DESCRIPTION PICTURE QTY TRAPEZE SWING 09 1014 2 FLAG KIT 1pr 04 0006 1 W CHAINS BAR 04 0002 2 W CHAINS GROUND STAKES PAIR 07 0016 P 27 ...

Page 36: ...HARDWARE BOXES 11 0073 11 0074 701N 703N HARDWARE BOXES ROCKS pkg of 5 11 5002 1 PLATE 10 ROCKS 1 EA 1 SWING 07 0008 is a CLIMBING A FRAME SWING LEG BRACKET 11 5010 DESCRIPTION PICTURE QTY 28 ...

Page 37: ...11 4012 10 ROPE IRON DUCTILE SWING HANGER 6 TELESCOPE 07 0001 1 1 3 15 ROPE LADDER ROPES DESCRIPTION PICTURE QTY 29 ...

Page 38: ...11 4010 CLIP 04 0014 1 TIRE SWING SPRING 11 4003 9 1 TIRE SWIVEL 1 TIC TAC TOE PANEL 07 0010 DESCRIPTION PICTURE QTY 30 ...

Page 39: ...DESCRIPTION PICTURE QTY 5 LADDER 1 2 STEERING RUNG 11 5106 1 21 1 2 1 5 16 X 07 0004 WHEEL UNASSEMBLED DORMER UNASSEMBLED CHIMNEY 01 3005 705 BOX 4 SAFETY HANDLE 08 0001 31 ...

Page 40: ...METAL LADDER RUNGS PREVIOUSLY INSTALLED IF THE RUNGS CAN SPIN USE 2 1 2 WOOD SCREWS TO SECURE DRIVE THE SCREWS INTO 1 START WITH THE 4 X 4 X 80 1 4 LADDER SIDES THE SIDES SHOULD BE POSITIONED IN A MANNER THAT ALLOWS THE FIVE HOLES AND THE FIVE CHANNELS ON THE INSIDE TO FACE EACH OTHER AND THE ANGLED ENDS SHOULD BE FACING THE SAME WAY IT SHOULD ALSO BE NOTED THAT THERE ARE TWO 3 8 HOLES JUST ABOVE ...

Page 41: ... FIND TWO T NUTS AND SET WITH A HAMMER ON THE EXPOSED 3 8 HOLES OF THE ROPE LADDER RUNNER 4 FASTEN THE ROPE LADDER RUNNER TO THE LADDER ASSEMBLY WITH 5 16 X 6 HEX BOLTS AND 5 16 WASHERS THROUGH THE COUNTER SUNK HOLES OF THE LADDER SIDES AND INTO THE T NUTS INSTALLED IN THE ROPE LADDER RUNNER ATTACH THE LADDER CENTER TO THE ROPE LADDER RUNNER USING ONE 3 8 X 5 LAG SCREW AND ONE 3 8 WASHER LADDER HE...

Page 42: ...END FACES OUT CENTER THE COUNTER SUNK HOLES ON THEIR RESPECTIVE BOARDS BEFORE ATTACHING 3 FASTEN THE ANGLED END TO THE LADDER SIDE WITH ONE 3 8 X 3 1 2 LAG SCREW WITH A 3 8 WASHER 4 FASTEN THE FLAT END TO THE ROPE LADDER RUNNER WITH ONE 3 8 X 5 LAG SCREW WITH A 3 8 WASHER 5 REPEAT STEPS 2 4 TO FASTEN THE ANGLE SUPPORT TO THE OPPOSITE SIDE OF THE LADDER ASSEMBLY LAG SCREW ANGLE SUPPORT 3 8 WASHER 4...

Page 43: ...ST BELOW THE ANGLED ENDS THE BOTTOM HOLES WILL GET A T NUT ON THE OUTSIDE AND THE TOP HOLES WILL GET A T NUT ON THE INSIDE 3 FIND THE 4 X 4 X 74 ROCK WALL BOTTOM SUPPORT LINE UP THE 3 8 PILOT HOLES ON THE ROCK WALL BOTTOM SUPPORT TO THE COUNTER SUNK HOLES ON THE ROCK WALL SIDES 4 FIND TWO T NUTS AND SET WITH A HAMMER ON THE EXPOSED 3 8 HOLES OF THE ROCK WALL BOTTOM SUPPORT 5 FASTEN THE ROCK WALL B...

Page 44: ...IDES AND MARK THIS LOCATION 2 BEFORE INSTALLING BOARDS MAKE SURE THAT THE ROCK WALL SIDES ARE SQUARE TO THE ROCK WALL BOTTOM SUPPORT ONCE THE ROCK WALL SIDES ARE SQUARE LAY THE 5 4 X 6 X 48 ROCK WALL BOARD ON THE ROCK WALL SIDES WITH THE TOP OF THE BOARD PLACED AT THE 67 MARK PREVIOUSLY MADE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 36 ...

Page 45: ...ND FACES OUT CENTER THE COUNTER SUNK HOLES ON THEIR RESPECTIVE BOARDS BEFORE ATTACHING 3 FASTEN THE ANGLED END TO THE ROCK WALL SIDE WITH ONE 3 8 X 3 1 2 LAG SCREW WITH A 3 8 WASHER 4 FASTEN THE FLAT END TO THE ROCK WALL BOTTOM SUPPORT WITH ONE 3 8 X 5 LAG SCREW WITH A 3 8 WASHER 5 REPEAT STEPS 2 4 TO FASTEN THE ANGLE SUPPORT TO THE OPPOSITE SIDE OF THE ROCK WALL ASSEMBLY 3 8 X 3 1 2 3 8 WASHER 3 ...

Page 46: ...E ARE THE OUTER FORT SUPPORTS THE BOARDS WITH THE HOLES CLOSEST TO THE TOP SHORTER SIDE ARE THE INNER FORT SUPPORTS 2 LAY THE LADDER ASSEMBLY AND ROCK WALL ASSEMBLY FLAT ON THE GROUND AND LINE UP THE 3 8 HOLE CLOSEST TO THE TOP WITH THE TOP HOLE OF THE OUTER FORT SUPPORT 3 ATTACH THE OUTER FORT SUPPORT TO THE LADDER AND ROCK WALL ASSEMBLY WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS 4 REPEAT STEPS 2 A...

Page 47: ... 5 16 WASHERS 4 REPEAT STEPS 2 AND 3 TO FASTEN THE INNER FORT SUPPORT TO THE ROCK WALL ASSEMBLY 5 16 WASHER 5 16 X 4 HEX BOLT 2 X 6 X 78 3 4 INNER FORT SUPPORT NOTE EACH LEG HAS TWO HOLES IN IT THE TOP HOLE IS FASTENED TO THE OUTER FORT SUPPORT THE BOTTOM HOLE IS FASTENED TO THE INNER FORT SUPPORT EACH FORT SUPPORT WILL NOT LINE UP WITH TWO HOLES IN THE LEGS THE SECOND HOLE IN EACH END OF THE FORT...

Page 48: ...M THE BOTTOM 2 USING THE DIAGRAM BELOW INSTALL T NUTS INTO THE APPROPRIATE HOLES PLACE T NUTS INTO THE HOLES OF THE CORNER POST AND SET WITH A HAMMER 3 THE CORNER POSTS ARE SHOWN RELEVANT TO THEIR ORIENTATION ON THE UNIT 5 16 T NUT 2 1 3 COUNTERBORES CORNER POST REAR 4 CORNER POST 4 X 4 X 61 1 4 FACE EACH OTHER CORNER POST FRONT 40 ...

Page 49: ...N THE INNER AND OUTER FORT SUPPORTS AND REST FLUSH AGAINST THE ANGLED END OF THE LADDER AND ROCK WALL ASSEMBLIES THE HOLES AT THE BOTTOM SHOULD BE LINED UP WITH THE COUNTER SUNK HOLE OF THE OUTER FORT SUPPORT AND THE T NUTS ON THE HOLES SHOULD FACE EACH OTHER ON THE INSIDE OF THE FORT 3 INSTALL THE CORNER POSTS WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS 4 DO NOT INSTALL ANY LAG SCREWS AT THIS TIME C...

Page 50: ...THE TWO SQUARE HOLES ON THE SWING BEAM PLATE 3 PLACE THE SWING BEAM PLATE ON TOP OF THE SWING BEAM SIDE RAIL AND LINE UP THE THREE HOLES ON THE PLATE WITH THE THREE HOLES ON THE SWING BEAM SIDE RAIL MAKE SURE THE COUNTER SUNK HOLES ARE ON THE OPPOSITE SIDE OF THE SWING BEAM PLATE 4 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL WITH TWO 3 1 2 CARRIAGE BOLTS THE SQUARE NECK OF THE CARRIAGE...

Page 51: ...T SO THAT THE HEAD OF THE CARRIAGE BOLT IS INSIDE OF THE FORT 2 TAKE THE 4 X 4 X 120 SWING BEAM SIDE RAIL WITH THE SWING BEAM PLATE AND LINE UP THE PILOT HOLES IN THE CORNER POSTS WITH THE HOLES IN THE SWING BEAM SIDE RAIL PUSH THE CARRIAGE BOLTS THROUGH THE HOLES IN THE SWING BEAM SIDE RAIL 3 FASTEN THE SWING BEAM SIDE RAIL TO THE FORT WITH 3 8 HEX NUTS AND 3 8 WASHERS COVER ANY EXPOSED THREADS W...

Page 52: ...SIDE RAIL AND LINE UP THE PILOT HOLES IN THE CORNER POSTS WITH THE HOLES IN THE SIDE RAIL 2 FASTEN THE SIDE RAIL TO THE FORT WITH 5 16 X 6 HEX BOLTS AND 5 16 WASHERS INTO THE T NUTS OF THE CORNER POSTS 4 X 4 X 120 5 16 WASHER SIDE RAIL 5 16 X 6 HEX BOLT 44 ...

Page 53: ... OF THE ROPE LADDER SUPPORT WITH THE HOLES IN THE CORNER POSTS AND ATTACH WITH 5 16 X 6 HEX BOLTS WITH 5 16 WASHERS THE THREE HOLES ON THE END OF THE ROPE LADDER SUPPORT SHOULD BE ON THE OPPOSITE SIDE OF THE SWING BEAM PLATE BEFORE INSTALLING 3 FIND THE 4 X 4 X 55 ROCK WALL ROPE SUPPORT AND LAY IT ON TOP OF THE SIDE RAIL AND THE SWING BEAM SIDE RAIL ON THE ROCK WALL SIDE OF THE FORT 4 LINE UP THE ...

Page 54: ...PPER PART OF THE FORT NEEDS TO BE SECURED WITH 3 8 X 5 LAG SCREWS WITH 3 8 WASHERS IN THE EMPTY HOLES OF THE 4 X 4 PARTS 3 8 x 3 1 2 LAG SCREW 3 8 x 5 LAG SCREW WITH 3 8 WASHER WASHER WITH 3 8 LAG SCREW 3 8 x 3 1 2 WASHER WITH 3 8 LAG SCREW 3 8 x 3 1 2 WASHER WITH 3 8 WASHER WITH 3 8 LAG SCREW 3 8 x 5 WASHER WITH 3 8 LAG SCREW 3 8 x 5 LAG SCREW WITH 3 8 WASHER NOTE SCREW GOING UPWARDS IS HIDDEN 3 ...

Page 55: ... WITH TWO 2 WOOD SCREWS PER END 4 THE FINAL BOARD WILL BE THE 5 4 X 6 X 48 BOTTOM ROCK WALL BOARD WITH ONE HOLE IN THE CENTER IT WILL ATTACH IN THE SAME MANNER AS THE OTHER ROCK WALL BOARDS 5 AFTER ASSEMBLY YOUR ROCK WALL MAY HAVE A GAP AT THE BOTTOM THIS IS NORMAL DUE TO MILLING VARIANCES AND WOOD SHRINKAGE ROCK WALL BOARD 5 4 X 6 X 48 2 WOOD SCREW 47 ...

Page 56: ...INSTALLING TARP BOARDS 1 FIND TWO 2 X 4 X 54 1 2 TARP BOARDS 2 CENTER THE BOARD ACROSS THE ENDS OF THE SWING BEAM SIDE RAIL AND THE SIDE RAIL 3 ATTACH THE TARP BOARDS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 4 REPEAT THIS PROCESS ON THE OPPOSITE SIDE OF THE FORT 48 ...

Page 57: ...OOD SCREWS PER SIDE 1 FIND NINE 2 X 6 X 50 3 4 DECK BOARDS 2 LAY THE DECK BOARDS ACROSS THE INNER FORT SUPPORTS BETWEEN THE BOTTOM AND REAR BOTTOM PANEL BOARDS AND INSIDE THE AREA BETWEEN THE CORNER POSTS 3 FIND FOUR 2 X 6 X 41 1 4 DECK SPACERS 4 LAY TWO DECK SPACERS ACROSS THE INNER FORT SUPPORTS ON THE LADDER AND ROCK WALL SIDES OF THE FORT MAKE SURE ALL BOARDS ARE EVENLY SPACED ACROSS THE DECK ...

Page 58: ... BOTTOM PANEL BOARD WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 4 LAY ONE BOARD ACROSS THE DECK ON THE OPPOSITE SIDE OF THE FORT CENTERED BETWEEN THE TWO CORNER POSTS INSTALL INSIDE 5 ATTACH THE REAR BOTTOM PANEL BOARD WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 8 X 3 1 2 LAG INSTALL INSIDE 3 8 WASHER 2 X 4 X 58 INSTALL OUTSIDE PANEL BOARD REAR BOTTOM OPEN HOLE SWING BEAM PLATE 2 X 4 X 58 REAR B...

Page 59: ...HE SWING BEAM SIDE RAIL SIDE RAIL AND INTO THE T NUTS OF THE CENTER POST 4 MAKE SURE THAT THE CENTER POST ON BOTH SIDES ARE SQUARE AND LEVEL AND FASTEN IT TO THE BOTTOM PANEL BOARD WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 5 UNDERNEATH THE DECK ATTACH THE DECK BOARD TO THE BOTTOM OF EACH CENTER POST WITH TWO 3 WOOD SCREWS 5 16 WASHER 5 16 X 6 LAG SCREW WASHER 3 8 3 8 X 3 1 2 8 X 3 5 16 X 6 USE...

Page 60: ...E PATTERN SHOWN BELOW 2 PLACE THE ENDS OF THE ROOF SUPPORTS TOGETHER AS SHOWN BELOW THE HOLES SHOULD BE ABOUT 55 CENTER TO CENTER 3 PLACE THE ROOF PEAK SUPPORT TRIANGLE ON TOP OF THE ROOF SUPPORTS ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS WITH 8 X 2 WOOD SCREWS 4 REPEAT THIS PROCESS TO MAKE ANOTHER ROOF SUPPORT ASSEMBLY 55 ROOF PEAK SUPPORT FLUSH TO TOP SURFACES OF ROOF SUPPORTS 8 X 2 WOOD...

Page 61: ...D TARP BOARDS DO THIS ON BOTH SIDES 3 THE HOLES IN THE ROOF SUPPORTS SHOULD BE CLOSE TO BEING CENTERED ON EACH CORNER POST ATTACH THE ROOF SUPPORTS TO THE CORNER POSTS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS LAG SCREW ASSEMBLIES 3 8 X 3 1 2 3 8 WASHER ROOF SUPPORT DESIGN FACES OUT ON BOTH SIDES OF THE PLAY SET C SCALE 1 8 DETAIL C PLACE A RULER OR BOARD HERE TO MAKE SURE WHEN THE ROOF FINISHER...

Page 62: ...FIND SIX 5 4 X 4 X 28 1 2 PANEL SLATS AND ARRANGE THEM SO THAT THEY ARE EVENLY SPACED ACROSS THE SWING BEAM SIDE OF THE FORT 2 ATTACH THE PANEL SLATS WITH TWO 2 WOOD SCREWS PER END PANEL SLAT 5 4 X 4 X 28 1 2 2 WOOD SCREW 54 ...

Page 63: ...OUGH THE LADDER CENTER FROM THE TOP ADD TWO 2 1 2 WOOD SCREWS THROUGH THE DECK BOARDS INTO THE CENTER DECK SUPPORT 3 FIND THE 2 X 4 X 58 ROCK WALL SUPPORT BOARD AND CENTER IT ON THE BACK OF THE ROCK WALL MAKE SURE THAT THE HOLE IN THE BOTTOM ROCK WALL BOARD IS NOT OBSTRUCTED BY THE ROCK WALL SUPPORT BOARD 4 THE ROCK WALL SUPPORT BOARD WILL ATTACH TO THE ROCK WALL WITH TWO 2 WOOD SCREWS PER END AND...

Page 64: ...P 24 IRON DUCTILES 1 LINE UP THE HOLES OF THE IRON DUCTILES WITH THE HOLES IN THE SWING BEAM 2 FASTEN THE IRON DUCTILES TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS AND WASHERS ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 56 ...

Page 65: ...WING LEGS FLUSH TO TOP OF SWING LEG BRACKET STEP 25 ATTACH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 57 ...

Page 66: ...OR THIS STEP 1 LAY THE SWING BEAM ACROSS THE FORT AND POSITION THE LEGS UNDERNEATH THE END OF THE BEAM 2 LINE UP THE PRE DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE SWING BEAM SUPPORT PLATE AND SWING LEGS MAKE SURE THE IRON DUCTILES ARE FACING DOWN 58 ...

Page 67: ...ING BEAM LEGS 1 FASTEN THE SWING BEAM TO THE SWING BEAM LEG BRACKET USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER IN THE MIDDLE HOLE OF THE SWING LEG BRACKET 3 PLACE BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 59 ...

Page 68: ...HE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE A GREEN BOLT CAP OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 W...

Page 69: ...STEP 29 LEVEL THE SWING BEAM 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL 61 ...

Page 70: ...TION THE 2 X 4 X 70 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL THE CROSS MEMBER AND FASTEN TO THE SWING LEGS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS LAG SCREW 3 8 WASHER 3 8 X 3 1 2 2 X 4 X 70 SWING LEG CROSS MEMBER 62 ...

Page 71: ...SWING SUPPORT AND MIDDLE DECK BOARD 3 USE A 5 1 2 CARRIAGE BOLT TO CLEAR OUT ANY DEBRIS LEFT OVER FROM DRILLING MATE WITH A TORQUE WASHER AND SET THE TORQUE WASHER ON TOP OF THE MIDDLE DECK BOARD WITH A HAMMER 4 PLACE THE TIRE SWIVEL ON THE TWO CARRIAGE BOLTS AND FASTEN WITH 3 8 LOCK NUTS WITH 3 8 WASHERS COVER ANY EXPOSED THREADS WITH BOLT CAPS BOLT CAP TIRE SWIVEL 3 8 WASHER 3 8 LOCK NUT TIRE SW...

Page 72: ...HE GENERAL STAGGERED LAYOUT SHOWN BELOW HOWEVER A DIFFERENT CONFIGURATION CAN BE USED 2 THE ROCKS INCLUDED IN YOUR PLAYSET MAY VARY IN ANY CASE THE 1 1 4 PAN HEAD SCREWS WITH WASHERS WILL BE USED TO ATTACH THE ROCKS ROCKS 1 1 4 PAN HEAD SCREW WITH WASHER 64 ...

Page 73: ...2 THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL THE ROPE TIGHT AND TIE A SECURE KNOT BEHIND THE BOTTOM ROCK WALL BOARD 3 WRAP ROPE AROUND YOUR HAND TO TEST FOR LOOSENESS AS DESCRIBED BELOW TIE KNOT BEHIND THIS HOLE TIE KNOT BEHIND THIS HOLE GRAB THE ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF IT WRAPS AROUND YOUR HAND IT IS TOO LOOSE UNTIE ONE END AND THE...

Page 74: ...19 FROM THE TOP OF THE ROPE LADDER RUNG ON THE ROPE AND MARK THIS LOCATION MAKE SURE THE BOARD IS RESTING AGAINST THE PREVIOUS KNOT THAT WAS TIED WHEN MEASURING 5 TIE A KNOT BELOW THE MARK THAT WAS MADE AND THREAD THE ROPE THROUGH THE HOLES IN THE NEXT ROPE LADDER RUNG THERE SHOULD BE APPROXIMATELY A 10 GAP BETWEEN THE BOARDS 6 CONTINUE THIS PROCESS UP THE ROPE AND WHEN THE LAST BOARD HAS BEEN PLA...

Page 75: ... ROPE LADDER SUPPORT AND TIE A SECURE KNOT 3 THREAD THE BOTTOM OF THE ROPE LADDER THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE A SECURE KNOT 4 MAKE SURE THE ROPE LADDER ROPES WILL NOT LOOP AROUND YOUR HAND BOARD TIE A KNOT BEHIND THIS BOARD TIE A KNOT BEHIND THIS GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF IT WRAPS AROUND YOUR HAND IT IS TOO LOOSE UNTIE ONE END AND THEN RETIE ...

Page 76: ...4 MEDIUM RAY 5 4 X 2 X 13 SMALL RAY 5 4 X 2 X 16 LARGE RAY Repeat drilling process for other end of each ray Exception Large Ray see note at right 1 3 4 Rounded Edge 1 X 5 X 55 ROOF STARTER Groove Side 2 1 16 13 2 2 1 1 3 52 3 16 Groove Side 1 X 6 X 55 ROOF BOARD Tongue Side 16 9 16 13 2 16 1 9 3 52 3 16 Rounded Edge 1 X 4 X 55 ROOF FINISHER Tongue Side 4 1 3 16 13 2 1 52 3 16 2 X 6 X 16 SUN 1 4 8...

Page 77: ...TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH WOOD SCREWS 55 ROOF PEAK PREDRILL 1 8 HOLES HERE THROUGH THE ROOF PEAK ONLY THEN INSTALL TWO 1 1 4 WOOD SCREWS ON EACH SIDE IN THE MIDDLE 8 X 1 1 4 WOOD SCREW 69 ...

Page 78: ... ROOF BOARD AND HAMMER ON IT TO SEAT THE TONGUE INTO THE GROOVE FOR THE ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE A 1 X 4 X 55 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS TIP USE THE INSTRUCTIONS PROVIDED IN THE APENDIX TO BUILD THE CHIMNEY AND DORMERS TO BUILD THEM INSTALL FOUR ROOF BOARDS AND THEN INSTALL THE CHIM...

Page 79: ... THE 2 X 6 X 16 SUN CENTERED AGAINST THE 5 4 X 3 X 53 SUN SUPPORT FASTEN THE SUN TO THE SUN SUPPORT WITH 2 WOOD SCREWS REPEAT THIS PROCESS FOR THE OTHER SIDE OF THE FORT SUN SUPPORT SUN 2 X 6 X 16 5 4 X 3 X 53 2 WOOD SCREW 71 ...

Page 80: ...SEMBLY MADE IN A PRIOR STEP UNDERNEATH THE ROOF BOARDS AND AGAINST THE ANGLED ROOF SUPPORTS MAKE SURE THE ASSEMBLY IS LEVEL BEFORE PROCEEDING TO THE NEXT STEP 2 FASTEN THE SUN ASSEMBLY TO THE FORT WITH 2 WOOD SCREWS FROM THE OUTSIDE INTO THE ROOF SUPPORTS 3 REPEAT ON THE OPPOSITE SIDE OF THE FORT 72 ...

Page 81: ...E RAY WITH TWO SCREWS 3 EQUALLY SPACE THE SMALL AND MEDIUM RAYS ABOUT THE HALF SUN TO THE PATTERN SHOWN BELOW AND MARK THE POSITION OF EACH WITH A PENCIL 4 SECURE THE SMALL AND MEDIUM SUNRAYS ONE AT A TIME TO THE HALF SUN AND THE ROOF SUPPORTS AND LINE THEM UP WITH THE MARK DRAWN FASTEN THE SUNRAYS WITH TWO WOOD SCREWS EACH 5 4 X 2 X 14 MEDIUM RAY LARGE RAY 5 4 X 2 X 17 5 4 X 2 X 13 SMALL RAY NOTE...

Page 82: ...TEP 42 ROOF STRINGERS 1 PLACE 5 4 X 3 X 78 ROOF STRINGER AGAINST THE UNDERSIDE OF THE ROOF BOARDS IN THE CENTER 2 ATTACH ROOF STRINGER TO ROOF BOARDS WITH ONE 8 X 1 1 2 WOOD SCREW PER ROOF BOARD 3 REPEAT FOR OTHER SIDE OF ROOF 74 ...

Page 83: ...OUNT THE STEERING WHEEL TO THE REAR CENTER POST ON THE SWING BEAM SIDE DO NOT OVER TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL OR IT WILL NOT TURN 3 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL STEP 43 STEERING WHEEL STEERING WHEEL INSERT STEERING WHEEL INCLUDED HARDWARE STEERING WHEEL CAP 75 ...

Page 84: ...AND WASHER 1 FIND FOUR SAFETY HANDLES 2 PLACE A SAFETY HANDLE JUST ABOVE THE ROCK WALL OPENING ON EACH SIDE AND INSTALL WITH 1 1 4 PANHEAD SCREWS AND WASHERS 3 REPEAT THIS PROCESS FOR THE LADDER SIDE OF THE FORT STEP 44 SAFETY HANDLES 76 ...

Page 85: ...IDED IN THE TIC TAC TOE BOX IMPORTANT MAKE SURE THE TIC TAC TOE BOARD IS MOUNTED TO THE GREEN BRACKET OBSERVING THE 1 5 8 DIMENSION SHOWN BELOW 3 PLACE THE UNIT ON THE PANEL SLATS AS SHOWN 4 MOUNT THE LOWER TIC TAC TOE BOARD 4 ABOVE THE DECK ATTACH THE TIC TAC TOE BOARDS TO THE PANEL SLATS FROM OUTSIDE THE FORT WITH 8 X 2 WOOD SCREWS STEP 45 TIC TAC TOE PANEL GREEN BRACKET GREEN BRACKET TIC TAC TO...

Page 86: ... THE SAME NUMBER OF LINKS ON THE OPPOSITE SIDE TO ENSURE THAT THE SWING IS LEVEL AND 1 CLIP EACH OF THE SPRING CLIPS ONTO THE IRON DUCTILE SWING HANGERS THEN CLIP ONTO THE SWING CHAINS 2 USE THE CLIPS TO ADJUST THE HEIGHT OF THE SWING BY CLIPPING ON HIGHER OR LOWER LINKS STEP 46 HANGING SWINGS 78 ...

Page 87: ...IPS AT THE DESIRED HEIGHT 3 CONTINUE THE PROCESS WITH THE REMAINING CHAINS MAKING SURE THAT THE TIRE SWING IS LEVEL WHEN FINISHED 4 ANY EXCESS LENGTH OF CHAIN CAN BE LOOPED BACK AND HUNG MULTIPLE TIMES TO PREVENT THE EXCESS FROM HANGING DOWN AND CREATING A HAZARD STEP 47 HANGING THE TIRE SWING 79 ...

Page 88: ...T YOU DO NOT MAR THE WOOD LEAVE THE TOP PORTION OF THE GROUND STAKE ABOVE THE GROUND FAR ENOUGH SO THAT YOU CAN STILL GET THE SCREW INTO THE HOLE AT THE TOP OF THE STAKE 3 SECURE EACH STAKE TO THE SWING LEGS WITH THE SCREWS PROVIDED WITH THE STAKES STEP 48 GROUND STAKES GROUND STAKES SWING LEGS SCALE 1 8 DETAIL A SWING LEG GROUND STAKE SCREW THAT COMES WITH GROUND STAKE 80 ...

Page 89: ...STEP 49 NAMEPLATE 1 ATTACH THE MANUFACTURER NAMEPLATE CENTERED ON THE FRONT OF YOUR SWING BEAM WITH TWO 2 WOOD SCREWS PLACE NAME PLATE HERE AND ATTACH 81 ...

Page 90: ...PART II 721 723 UPPER LEVEL 82 ...

Page 91: ...AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES TORQUE WASHER QTY 2 5 16 X 3 1 2 HEX LAG SCREW QTY 34 721 HARDWARE PAGE 1 OF 2 2 6 2015 S O 3 8 X 3 1 2 HEX LAG SCREW QTY 13 5 16 X 4 1 2 HEX BOLT QTY 39 5 16 X 1 1 2 HEX BOLT QTY 4 3 8 X 5 HEX LAG SCREW QTY 13 1 4 WASHER QTY 7 5 16 WASHER QTY 85 83 ...

Page 92: ... 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 4 QTY 49 WOOD SCREW 8 X 2 1 2 QTY 3 8 X 2 WOOD SCREW QTY 207 14 X 1 PAN HEAD SCREW PAN HEAD SCREW 14 X 3 8 X 3 WOOD SCREW QTY 9 721 HARDWARE PAGE 2 OF 2 2 6 2015 S O 84 ...

Page 93: ...OD SCREW QTY 14 5 16 X 4 1 2 HEX BOLT QTY 4 723 HARDWARE PAGE 1 OF 1 2 5 2015 S O 1 4 3 2 5 6 7 8 9 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 X 2 WOOD SCREW QTY 35 8 X 1 1 2 WOOD SCREW QTY 140 85 ...

Page 94: ...DS 4 5 4 X 4 X 51 25 DECK SPACER 125 4 5125 DS 1 5 4 X 4 X 58 13 DECK FILLER 125 4 5813 DF 1 5 4 X 6 X 22 SANDBOX SEAT 125 6 2200 SS 2 5 4 X 6 X 26 PANEL SLAT 125 6 2600 PS 4 5 4 X 6 X 30 5 PANEL SLAT 125 6 3050 PS 10 5 4 X 6 X 58 13 DECK BOARD 125 6 5813 DB 10 86 ...

Page 95: ...1938 LS 12 2 X 4 X 21 5 ANGLE SUPPORT 2 4 2150 AS 2 2 X 4 X 27 55 LADDER RIGHT SIDE 2 4 2755 LLS 2 2 X 4 X 27 55 LADDER LEFT SIDE 2 4 2755 LRS 2 2 X 4 X 31 DECK SUPPORT PANEL BOARD 2 4 3100 DSPB 7 2 X 4 X 42 5 BOTTOM PANEL BOARD 2 4 4250 BPB 3 PICTURE DESCRIPTION QTY 87 ...

Page 96: ...919 CDS 2 2 X 4 X 49 19 DECK SUPPORT 2 4 4919 DS 2 2 X 4 X 58 FILLER PANEL BOARD 2 4 5800 FPB 1 2 X 4 X 58 38 SAFETY BAR 2 4 5838 SB 1 2 X 4 X 58 38 SANDBOX SAFETY BAR 2 4 5838 SBSB 1 2 X 4 X 68 CENTER POST 2 4 6800 CP 2 2 X 4 X 70 TOP PANEL BOARD 2 4 7000 TPB 2 88 ...

Page 97: ...EL BOARD 2 6 5838 TPB 1 2 X 6 X 58 38 SANDBOX BOARD 2 6 5838 SBB 2 4 X 4 X 10 13 CENTER POST 4 4 1013 CP 1 4 X 4 X 21 13 DECK BLOCK 4 4 2113 DB 2 4 X 4 X 23 88 CENTER DECK SUPPORT SLIDE BLOCK 4 4 2388 CDSSB 2 4 X 4 X 35 13 CENTER DECK SUPPORT 4 4 3513 CDS 1 PICTURE DESCRIPTION QTY 89 ...

Page 98: ... CENTER POST 4 X 4 X 4228 CP 1 4 X 4 X 45 68 CENTER POST 4 4 4568 CP 1 4 X 4 X 58 38 DECK SUPPORT 4 4 5838 DS 3 4 X 4 X 38 88 CENTER POST 4 4 3888 CP 2 4 X 4 X 117 84 MIDDLE POST 4 4 11784 MP 2 4 X 4 X 121 88 CORNER POST 4 4 12188 CP 2 90 ...

Page 99: ...2 X 4 X 58 FILLER PANEL BOARD 2 4 5800 FPB 1 2 X 4 X 58 38 TARP BOARD 2 4 5838 TB 3 4 X 4 X 24 38 FILLER POST 4 4 2438 FP 1 PICTURE DESCRIPTION QTY 91 ...

Page 100: ...B 4 1 X 4 X 10 5 WALL PANEL BOARD 1 4 1050 WPB 2 1 X 4 X 14 25 WALL PANEL BOARD 1 4 1425 WPB 2 1 X 4 X 17 75 WALL PANEL BOARD 1 4 1775 WPB 2 1 X 4 X 21 38 WALL PANEL BOARD 1 4 2138 WPB 2 1 X 4 X 24 75 WALL PANEL BOARD 1 4 2475 WPB 2 1 X 4 X 65 38 ROOF STARTER 1 4 6538 RS 2 92 ...

Page 101: ...OF PEAK 1 5 6538 RP 1 1 X 6 X 65 38 ROOF BOARD 1 6 6538 RB 17 5 4 X 2 X 8 RUN RAY 125 2 0800 SR 12 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 2 2 X 4 X 31 19 SUN SUPPORT 2 4 3119 SS 2 2 X 4 X 50 77 ROOF SUPPORT LEFT 2 4 5077 RSL 2 PICTURE DESCRIPTION QTY 93 ...

Page 102: ...PICTURE DESCRIPTION QTY 2 X 4 X 50 77 ROOF SUPPORT RIGHT 2 4 5077 RSR 2 2 X 6 X 13 63 SUN 2 6 1363 S 2 94 ...

Page 103: ...RAD 1 RIDE SLIDE 1 03 0002 UNASSEMBLED DORMER 725 BOX DESCRIPTION PICTURE QTY 95 ...

Page 104: ...SUPER 1 SCOOP 1 03 0007 PUNCHING BAG 09 0002 DESCRIPTION PICTURE QTY 96 ...

Page 105: ...IRON DUCTILE SPRING 1 HANGER CLIP SWING 1 11 4012 11 4003 11 5013 90 GREEN BRACKET 4 2pr SAFETY HANDLE PAIR 07 0005 DESCRIPTION PICTURE QTY 97 ...

Page 106: ...ea 1 HARDWARE 07 0019 2 CROWN 07 0013 WINDOW BOXES 1 721 723 HARDWARE BOXES DESCRIPTION PICTURE QTY 98 ...

Page 107: ...E HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 117 84 MIDDLE POSTS AND 4 X 4 X 121 875 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE UPPER LEVEL SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE RIGHT LOWER LEVEL SIDE OF FORT STEP 1 ATTACHING T NUTS TO THE POSTS COR...

Page 108: ...BLED FRAME AND LAY THE 2 X 4 X 31 00 DECK SUPPORT PANEL BOARD ON TOP OF THE POSTS USE THE SET OF HOLES LOCATED ABOVE THE SANDBOX BOARDS IN BETWEEN THE TWO BOARDS PREVIOUSLY INSTALLED THE HOLES IN THE DECK SUPPORT PANEL BOARD MUST BE OFFSET DOWN USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE DECK SUPPORT PANEL BOARD TO THE T NUTS INSTALLED ON THE POSTS 5 DO NOT INSTALL ANY LAG SCREWS AT ...

Page 109: ...E POSTS THE BOTTOM HOLES WILL BE USED LATER 3 ATTACH THE 2 X 6 X 58 38 TOP PANEL BOARD AT THE TOP OF THE CORNER POSTS OF BOTH FRAME ASSEMBLIES THE HOLES IN THE TOP PANEL BOARD MUST BE OFFSET DOWN USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE POSTS THE TOP HOLES WILL BE USED LATER 4 DO NOT INSTALL ANY LAG SCREWS AT THIS ...

Page 110: ...K SUPPORT IMPORTANT SIDE OF THE FORT CORNER POSTS FRONT LOWER LEVEL MIDDLE POSTS RIGHT STEP 4 UPPER LEVEL UNDER DECK SUPPORTS 1 PLACE THE 4 X 4 X 58 38 UNDER DECK SUPPORT DIRECTLY UNDERNEATH THE DECK SUPPORTS ATTACH THE UNDER DECK SUPPORT TO THE MIDDLE POSTS AND CORNER POSTS WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS AS SHOWN IN THE DIAGRAM BELOW 102 ...

Page 111: ...UNDERNEATH THE SIDE RAIL USE 5 16 X 4 1 2 HEX BOLTS TO ATTACH THE DECK SUPPORTS TO THE T NUTS INSTALLED ON THE CORNER POSTS 2 PLACE THE UPPER LEVEL FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HAVE AN ASSISTANT HELP YOU LIFT THE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUA...

Page 112: ...F ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 2 USING THE DIAGRAM BELOW LAY OUT BOTH 4 X 4 X 38 88 CORNER POSTS IN A FLAT SURFACE 3 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE NO T NUTS IN HEX BOLT BACK 4 X 4 X 38 88 CORNER POST 5 16 X 4 1 2 USED ON BACK 5 16 WASHER FRONT 4 X 4 X 38 88 CORNER POST USED ON FRONT 4 X 4 X 38 88 CORNER POST USED ON BACK T N...

Page 113: ...4 X 58 38 SAFETY BAR ON THE RIGHT SIDE IN BETWEEN THE CORNER UPPER LEVEL CORNER POSTS AND THE PLAY SET ROOF SUPPORTS THE ANGLES ENDS SHOULD BE OFFSET UP 3 FASTEN THE CORNER POSTS TO THE SAFETY BAR USING 5 16 X 4 1 2 HEX BOLTS AND WASHERS THROUGH THE COUNTER SINK HOLES TO THE T NUTS INSTALLED ON THE SAFETY BAR 5 16 X 4 1 2 HEX BOLT CORNER POST 5 16 WASHER PLAYSET ROOF SUPPORT 2 X 4 X 58 38 SAFETY B...

Page 114: ...E SAFETY BAR 2 PLACE THE 4 X 4 X 45 68 CENTER POST INSIDE AGAINST THE 2 X 6 TOP PANEL BOARD FASTEN THE CENTER POST TO THE TOP PANEL BOARD CENTER HOLE USING ONE 5 16 X 4 1 2 HEX BOLT AND ONE 5 16 WASHER 3 MAKE THE DISTANCE BETWEEN CORNER POSTS AND CENTER POST EQUAL 4 INSERT A 3 8 X 5 LAG SCREW AND 3 8 WASHER THROUGH THE CENTER POST BOTTOM COUNTER SUNK HOLE INTO THE 4 X 4 DECK SUPPORT T NUT 5 16 WAS...

Page 115: ...4 X 4 X 58 38 DECK SUPPORT MAKING SURE IT IS FLUSH ON THE BOTTOM AND EQUALLY SPACED BETWEEN THE TWO CORNER POSTS FASTEN USING ONE 3 8 X 5 LAG SCREW AND ONE 3 8 WASHER 2 MOUNT THE 4 X 4 X 23 88 CENTER DECK SUPPORT ON TOP OF THE DECK SUPPORTS IN BETWEEN THE TWO CENTER POSTS ATTACH TWO 2 X 4 X 31 00 DECK SUPPORT PANEL BOARDS ON EACH SIDE OF THE CENTER DECK SUPPORT THE COUNTERSINK HOLES SHOULD BE OFFS...

Page 116: ...AY SET CENTER POST FASTEN THE CENTER DECK SUPPORT TO THE CENTER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS PLACE THE 2 X 4 X 49 19 CENTER DECK SUPPORT OFFSET DOWN AGAINST THE 4 X 4 X 10 13 CENTER POST THE 10 END SHOWN BELOW SHOULD BE ON TOP OF THE DECK SUPPORT ON THE UPPER LEVEL THE 10 END SHOULD BE FLUSH TO THE SIDE OF THE 10 13 CENTER POST THE 16 END SHOULD BE BENEATH THE 4 X 4 PLAY SET...

Page 117: ...REWS AND 3 8 WASHERS 2 MOUNT THE 4 X 4 X 58 38 DECK SUPPORT FLUSH UNDERNEATH THE DECK BLOCKS MAKE SURE THE C BORE HOLES ARE FACING TOWARDS YOU AND FASTEN TO THE PLAY SET CORNER POSTS USING 3 8 X 5 LAG SCREWS AND 3 8 WASHERS PLAY SET SIDE RAIL 2 X 4 CENTER DECK SUPPORT 3 8 X 5 LAG SCREW 3 8 WASHER 4 X 4 X 21 13 DECK BLOCK DECK BLOCK 4 X 4 X 21 13 2 X 4 DECK SUPPORT 3 8 WASHER FLUSH 3 8 X 5 LAG SCRE...

Page 118: ...TACH THE BOTTOM DEEP C BORE HOLE TO THE 4 X 4 DECK SUPPORT 3 INSERT THE 4 X 4 X 35 13 CENTER DECK SUPPORT IN BETWEEN THE TWO 2 X 4 CENTER DECK SUPPORTS PREVIOUSLY INSTALLED MAKE SURE THE SET OF HOLES LOCATED ON THE CENTER ARE EXPOSED AS SHOWN IN THE DIAGRAM BELOW FASTEN THE CENTER DECK SUPPORT USING 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS THROUGH THE SET OF COUNTERSINK HOLES LOCATED ON THE 2 X 4 ...

Page 119: ...RT STEP 13 IRON DUCTILE 1 LINE UP THE HOLES OF THE IRON DUCTILE WITH THE HOLES IN THE CENTER DECK SUPPORT THE IRON DUCTILE WILL BE ON THE BOTTOM 2 FASTEN THE IRON DUCTILE TO THE SWING BEAM USING 3 8 X 4 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS 111 ...

Page 120: ... POSTS USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE END HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE CENTER HOLE WILL BE USED LATER 2 INSERT TWO 8 X 2 1 2 WOOD SCREWS THROUGH THE TOP PANEL BOARD INTO THE MIDDLE POST 3 REPEAT SUB STEP 1 AND 2 FOR THE OPPOSITE SIDE 4 FASTEN THE 2 X 4 X 42 50 BOTTOM PANEL BOARD TO THE HOLE LOCATED AT THE BOTTOM OF THE CORN...

Page 121: ...OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER 3 PLACE THE 5 4 X 4 X 51 25 DECK SPACER CENTERED BETWEEN THE MIDDLE POSTS AND ATTACH USING 8 X 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE DECK SUPPORTS BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER 4 PLACE A 5 4 X 6 X 58 13 DECK BOARD AT ONE END OF THE FORT CENTER THE DECK BOARD BETWEEN TH...

Page 122: ...LD BE FLUSH TO THE BOTTOM OF THE SLIDE BLOCK ON THE OTHER SIDE AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT ON ONE SIDE AND ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE TOP OF THE ANGLE SUPPORT TO THE SLIDE BLOCK ON THE OTHER SIDE AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POSTS FOLLOW THE DIAGRAM BELOW TO IDENTIFY THE ANG...

Page 123: ... SCREWS AND 5 16 WASHERS TO ATTACH THE REMAINING HOLES OF THE BOTTOM PANEL BOARD TO THE CORNER POST AND MIDDLE POST 3 PLACE THE 2 X 4 X 31 00 DECK SUPPORT PANEL BOARD OFFSET HOLES DOWN 3 AT THE TOP OF THE CORNER POST AND CENTER POST USE 5 16 X 4 1 2 HEX BOLTS AND WASHERS TO ATTACH THE HOLES OF THE PANEL BOARD TO THE T NUTS INSTALLED IN THE CORNER POST AND CENTER POST STEP 17 BOTTOM AND TOP PANEL B...

Page 124: ...S AND 5 16 WASHERS 7 INSTALL THE 90 ANGLE BRACKETS TO INTO THE 5 16 T NUTS 4 FIND TWELVE 2 X 4 X 19 38 LADDER STEPS 1 FIND FOUR 2 X 4 X 27 55 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH OTHER AND ARE PARALLEL 3 INSERT T NUTS INTO THE OUTSIDE OF THE LADDER SIDES AND SET WITH A HAMMER LADDER STEP 2 X 4 X 19 38 8 X 2 WOOD SCREW LADDER LEFT SIDE LADDER RIGH...

Page 125: ...BELOW THE SIDE RAIL ATTACH USING 14 X 1 PAN HEAD SCREWS AND 1 4 WASHERS THROUGH THE HOLES IN THE LADDER BRACKETS INTO THE DECK BLOCKS 2 UNDERNEATH THE DECK ATTACH THE DECK BOARDS TO EACH LADDER SIDE WITH 8 X 2 1 2 WOOD SCREWS 1 4 WASHER DECK BLOCK PAN HEAD SCREW 14 X 1 SIDE RAIL 8 X 2 1 2 WOOD SCREWS UNDERNEATH DECK 117 ...

Page 126: ...UP THE CENTER HOLE OF THE CENTER POST WITH THE CENTER HOLE OF THE TOP PANEL BOARD USE A 5 16 X 2 1 2 HEX BOLT TO ATTACH THE CENTER HOLE OF THE TOP PANEL BOARD TO THE T NUT INSTALLED IN THE CENTER POST 3 SQUARE THE CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARD WITH 8 X 2 1 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES 4 REPEAT SUB STEPS 2 AND 3 FOR THE OTHE...

Page 127: ...NGTHS SEE DETAIL BELOW FOR MEASUREMENTS 3 ATTACH THE PANEL SLATS TO THE TOP AND BOTTOM PANEL BOARDS WITH 8 X 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES STEP 21 PANEL SLATS REAR AND SIDE PANEL SLAT SPACING SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAYSET 5 4 X 6 X 30 50 PANEL SLAT 2 WOOD SCREW 119 ...

Page 128: ... BOARD STEP 22 PANEL SLATS 1 FIND FOUR 5 4 X 6 X 30 50 PANEL SLATS AND PLACE THEM AT THE FRONT OF THE FORT AGAINST THE TOP AND BOTTOM PANEL BOARDS ATTACH WITH 8 X 2 WOOD SCREWS 2 FIND FOUR 5 4 X 6 X 26 00 PANEL SLATS AND PLACE THEM AT THE REAR OF THE FORT AGAINST THE TOP AND BOTTOM PANEL BOARD LOCATED ABOVE THE ROPE LADDER SUPPORT ATTACH WITH 8 X 2 WOOD SCREWS 5 4 X 6 X 26 00 PANEL SLAT 8 X 2 WOOD...

Page 129: ...E 2 X 4 X 58 38 SANDBOX SAFETY BAR TO THE MIDDLE POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE THE 5 4 X 6 X 22 00 SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 3 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS SAFETY BAR SANDBOX WOOD SCREW LAG SCREW 8 X 2 5 16 WASHER 5 16 X 3 1 2 2 X 4 X 58 38 5 4 X 6 X 22 00 SANDBOX SEAT 24 121 ...

Page 130: ...0 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOW...

Page 131: ...M THE INSIDE OF THE FORT AND SET WITH A HAMMER 2 PLACE THE ROOF SUPPORT ASSEMBLY OUTSIDE THE FORT AGAINST THE CORNER POSTS ATTACH USING 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHERS INTO THE COUNTERSUNK HOLES OF THE ROOF SUPPORTS INTO THE T NUTS INSTALLED IN THE CORNER POSTS 3 INSERT TWO 8 X 2 1 2 WOODSCREWS THROUGH THE CENTER POST INTO THE ROOF SUPPORT ASSEMBLY AS SHOWN BELOW 4 REPEAT SUB STEPS 2 3 FOR ...

Page 132: ...IN THE ROOF STARTERS SHOULD BE CENTERED ON THE ROOF SUPPORTS AND THE FLAT ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS 8 X 1 1 2 WOOD SCREW 1 X 4 X 65 38 ROOF STARTER 124 ...

Page 133: ...7 ROOF PEAK 1 PLACE THE 1 X 4 X 65 38 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 8 X 1 1 4 WOOD SCREWS 1 X 4 X 65 38 ROOF PEAK 125 ...

Page 134: ... BOARDS AND ROOF FINISHER 1 PLACE THE 1 X 6 X 65 38 ROOF BOARDS ON TOP OF THE RIGHT SIDE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS THIS SIDE GETS EIGHT ROOF BOARDS FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS 2 PLACE A 1 X 4 X 65 38 ROOF FINISHER ON THE END OF THE ROOF AND FASTEN USING 8 X 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 6 X 65 38 ROO...

Page 135: ...6 X 13 63 SUN CENTERED ON TOP OF THE 2 X 4 X 31 19 SUN SUPPORT FASTEN THE SUN TO THE SUN SUPPORT WITH 8 X 3 WOOD SCREWS REPEAT THIS PROCESS FOR THE OTHER SIDE OF THE FORT 8 X 3 WOOD SCREW 2 X 6 X 13 63 SUN 2 X 4 X 31 19 SUN SUPPORT 127 ...

Page 136: ...ERNEATH THE ROOF SUPPORTS MAKE SURE THE ASSEMBLY IS LEVEL BEFORE PROCEEDING TO THE NEXT STEP 2 FASTEN THE SUN ASSEMBLY TO THE FORT WITH 8 X 2 1 2 WOOD SCREWS FROM THE BOTTOM INTO THE ROOF SUPPORTS 3 REPEAT ON THE OTHER SIDE OF THE FORT SUNBURST ASSEMBLY 8 X 2 1 2 WOOD SCREW 128 ...

Page 137: ...REE ON EACH SIDE OF THE CENTER POST AND MARK THE POSITION OF THE SMALL SUNRAYS WITH A PENCIL 2 SECURE THE SUNRAYS ONE AT A TIME TO THE HALF SUN AND THE ROOF SUPPORT BEAMS AND LINE THEM UP WITH THE MARK DRAWN FASTEN THE SUNRAYS WITH TWO 8 X 2 WOOD SCREWS EACH REPEAT ON OTHER SIDE OF FORT STEP 31 SUNRAYS 129 ...

Page 138: ... 1 X 4 X 24 75 WALL PANEL BOARDS PLACE THEM AGAINST THE ROOF SUPPORT AND TOP PANEL BOARD THE ANGLED END MUST BE POINTING UP FOLLOWING THE PITCH OF THE ROOF BOARDS FASTEN USING FOUR 8 X 1 1 2 WOOD SCREWS PER BOARD OF PLAYSET INSIDE VIEW TOP PANEL BOARD 8 X 1 1 2 WOOD SCREW 1 X 4 X 24 75 WALL PANEL BOARD 1 X 3 X 11 25 WINDOW TOP BOTTOM BOARD ROOF SUPPORT SUN SUPPORT CENTER POST FLUSH CENTER POST 1 X...

Page 139: ... PANEL BOARDS AND THE CENTER POST MAKE SURE THE 1 WIDE SECTION OF THE WINDOW FRAME IS POSITIONED AT THE TOP ATTACH EACH WINDOW WITH FOUR 8 X 1 1 4 WOOD SCREWS NOTE IF THE PLASTIC WINDOWS FIT TOO TIGHT OR TOO LOOSE IN BETWEEN THE BOARDS YOU CAN UNSCREW AND ADJUST THE WALL PANEL BOARDS 2 PLACE THE PLASTIC CROWN ON TOP OF THE SUN ABOVE THE SUN SUPPORT ATTACH USING TWO 8 X 1 1 4 WOOD SCREWS 131 ...

Page 140: ...AVING APPROXIMATELY A 1 4 GAP IN BETWEEN MAKE SURE THE ANGLED END IS POINTING UP FOLLOWING THE ROOF SUPPORT PITCH THE BOTTOM END MUST BE FLUSH TO THE PREVIOUS ONE ATTACH USING FOUR 8 X 1 1 2 WOOD SCREWS 3 FIND ONE 1 X 4 X 14 25 WALL PANEL BOARD AND PLACE IT NEXT TO THE PREVIOUSLY INSTALLED WALL PANEL BOARD LEAVING APPROXIMATELY A 1 4 GAP IN BETWEEN MAKE SURE THE ANGLED END IS POINTING UP FOLLOWING...

Page 141: ...P 35 ATTACHING THE RAD RIDE TO THE FORT 1 REMOVE LAGS AND WASHERS FROM THE WALL PANEL CENTER POST ONLY 2 ASSEMBLE THE RAD RIDE ACCORDING TO THE INSTRUCTIONS PROVIDED SEE BELOW FOR PLACEMENT OF YOUR SLIDE 3 ATTACH THE ENTRY OF THE SLIDE TO THE FORT CORNER END CENTER POST REPLACE THE REMOVED LAGS AND WASHER INSERT 5 16 X 3 1 2 LAGS AND 5 16 WASHER INTO THE REMAINING HOLES REMOVE LAGS REMOVE LAGS 133...

Page 142: ...1 PLACE THE SUPER SCOOP SLIDE IN THE OPENING OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE SLIDE TO THE DECK WITH 14 X 3 PAN HEAD SCREWS DO NOT OVER TIGHTEN 14 X 3 PAN HEAD SCREW SUPER SCOOP SLIDE 134 ...

Page 143: ...PRING CLIP IRON DUCTILE STEP 37 PUNCHING BAG 1 THE PUNCHING BAG COMES WITH A SHORT SECTION OF CHAIN ATTACHED TO IT WITH AN S HOOK 2 ATTACH THE END OF THE CHAIN TO THE IRON DUCTILE WITH A SPRING CLIP PUNCHING BAG 135 ...

Page 144: ...COPE BAG FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE REAR SIDE TOP PANEL BOARD 2 PLACE THE TELESCOPE STAND AND THE TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE 136 ...

Page 145: ...NDLE UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE UPPER LEVEL CORNER POSTS AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES SAFETY HANDLE 1 4 WASHER 14 X 1 1 4 PAN HEAD SCREW SAFETY HANDLE UPPER LEVEL CORNER POST 137 ...

Page 146: ...HILLIPS PAN HEAD SCREWS FLAG FLAG SIDE RAIL A STEP 40 FLAG KITS 1 INSTALL THE FLAG KITS IN THE DESIRED LOCATION ON YOUR PLAY SET THE RECOMENDED LOCATION IS ON THE SIDE RAIL BETWEEN THE LOWER AND UPPER LEVEL ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED 138 ...

Page 147: ...APPENDIX 139 ...

Page 148: ...W QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 1 1 4 WOOD SCREW QTY 22 1 4 3 2 5 6 7 8 9 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 149: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 150: ...1 LEFT SIDE DORMER BLOCK 1 ASSEMBLY MOUNTING CHIMNEY 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY 2 PICTURE DESCRIPTION QTY ...

Page 151: ...2 2 DORMER RIGHT SIDE ASSEMBLY DORMER ROOF PEAK ASSEMBLY DORMER SUNRAY ASSEMBLY 2 PICTURE DESCRIPTION QTY ...

Page 152: ...GHT ROOF ASSEMBLIES ON THE BACK SIDE OF THE DORMER SUNRAY ASSEMBLY AS SHOWN BELOW 4 ATTACH THE DORMER ROOF SIDES TO THE DORMER SUNRAY WITH 1 1 4 WOOD SCREWS FROM THE ROOF BOARDS OF THE ROOF ASSEMBLIES ASSEMBLY DORMER ROOF ASSEMBLY RIGHT SIDE DORMER ROOF LEFT SIDE DORMER SUNRAY ASSEMBLY USE 1 1 4 WOOD SCREWS IN THESE LOCATIONS EACH SIDE ...

Page 153: ...STEP 2 DORMER 1 FIND THE DORMER ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY IN THE TOP OF THE ROOF AND FASTEN WITH 1 1 4 WOOD SCREWS DORMER ROOF PEAK ...

Page 154: ...OUR EXACT PLAYSET SHOWN FOR ILLUSTRATION PURPOSES ONLY USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE STEP 3 DORMER 1 CENTER THE DORMER ASSEMBLIES ON THE ROOF 2 USE A 2 WOOD SCREW TO FASTEN THE DORMER PEAK TO THE ROOF 3 USE 1 1 2 WOOD SCREWS TO FASTEN THE FACE OF THE DORMER TO THE ROOF ...

Page 155: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 156: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 157: ...ING BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 1 1 2 WOOD SCREW IN...

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