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29

IO-242

     5/04

Wiring Diagram

TO 115VAC/ 1

Ø /60 HZ POWER SUPPLY WITH

Y  YELLOW

O  ORANGE

PU PURPLE

GN GREEN

BK BLACK

BR BROWN

W  WHITE

BL BLUE

GY GRAY

R  RED

COLOR CODES:

LOW VOLTAGE (24V)

LOW VOLTAGE FIELD

HI VOLTAGE (115V)

HI VOLTAGE FIELD

NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.

B14933241  REV.00

Y

W

R

TWIN

       INTERNAL TO
INTEGRATED CONTROL

JUNCTION

EQUIPMENT GND

FIELD GND

 OVERCURRENT
PROT. DEVICE

IGNITER

XFMR (3)

INTEGRATED 
CONTROL MODULE

JUNCTION BOX

LINE-H

LINE-N

XFMR-H

I

N

T

E

G

R

A

T

E

D

 CO

NT
RO
L MO

DU
LE

I

N

T

E

G

R

A

T

E

D

 CO

NT
RO
L MO

DU
LE

GND

DISCONNECT

L

N

DISCONNECT POWER
BEFORE SERVICING.
WIRING TO UNIT
MUST BE
PROPERLY
POLARIZED
AND GROUNDED.

OVERCURRENT PROTECTION DEVICE

4. IF HEATING AND COOLING BLOWER SPEEDS ARE NOT THE SAME DISCARD JUMPER
   BEFORE CONNECTING BLOWER LEADS. UNUSED BLOWER LEADS MUST BE PLACED ON
   "PARK" TERMINALS OF INTEGRATED CONTROL OR TAPED.

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE
   REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE

TERMINAL

SWITCH (PRESS.)

5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.

PK PINK

115 VAC HOT AND PARK TERMINALS

PLUG CONNECTION

FIELD SPLICE

SWITCH (TEMP.)

DOOR
SWITCH

BURNER COMPARTMENT

BLOWER COMPARTMENT

FP (2)

LIMIT CONTROLS

 AUXILIARY

HE

AT

COO

L

HUM-N

IGNITER

HOT SURFACE

XFMR-N

IND

HUM-H

IGN

COOL-H

CIR-N

HEAT-H

EAC-N

EAC-H

AIR CLEANER

ELECTRONIC

BLWR

CIRCULATOR

BLWR

ID

HUMIDIFIER

FLAME SENSOR

115 VAC

TRANSFORMER

40 VA

24 VAC

C2

GND

VALVE

GAS

CONTROL

LIMIT

PRIMARY

AUTO RESET

LIMIT CONTROL(S)

MANUAL RESET ROLLOUT

RO1 (5)

RO2 (11)

HLO (1)

HLI (7)

MVC (9)

GND (8)

XFMR (6)

115

 VAC 

NEUTR

AL

24
V TH

ER
MO
ST
AT
 

C

O

N

N

E

C

T

I

O

N

S

MICRO

TO

C

G

Y

W

R

1

2

3

12

11

10

9

8

7

6

5

4

WARNING: 

   RATING OF AT LEAST 105

°C. USE COPPER CONDUCTORS ONLY.

HUMIDIFIER

PSO (4)

MV (12)

PS (10)

C

NO

M1

ID BLOWER
PRESSURE
SWITCH

0

C

7

6

5

4

3

2

1

OFF       = CONTROL FAILURE

   STEADY ON = NORMAL OPERATION

   1 FLASH   =

   2 FLASHES = PRESSURE SWITCH STUCK CLOSED

   3 FLASHES = PRESSURE SWITCH STUCK OPEN

   4 FLASHES = OPEN HIGH LIMIT

   5 FLASHES = FLAME SENSE WITHOUT GAS VALVE

                 OPEN ROLLOUT

   7 FLASHES = LOW FLAME SIGNAL

   6 FLASHES =

SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED)

   CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY

NO

C

C2

M1

FUSE

BR

W

BK

PU

PU

BR

BK

W

R

O

R

BL

BL

PU

PU

Y

Y

PU

GN

BK

BK

BK

Y

BK

R

BL

W

GN

W

R

R

BK

DIAGNOSTIC

LED

24 VAC

HUMIDIFIER

BK

W

Y

W

PU

BL

O

PRIMARY LIMIT

GAS VALVE

PU

PU

PU

ROLLOUT LIMITS

INDUCED DRAFT

BLOWER

PRESSURE 
SWITCH

24 VAC

HUMIDIFIER

CI
CU
LA
TO
R

BL
OW
ER

AUXILARY 

LIMITS

DOOR SWITCH

JUNCTION

BOX

HOT

SURFACE

IGNITER

CA
P

15 PIN PLUG

ON SOME MODELS

WARNING:DISCONNECT POWER BEFORE 
SERVICING.WIRING TO UNIT MUST BE
PROPERLY POLARIZED AND GROUNDED.

POWER SUPPLY WITH
OVERCURRENT PROTECTION
DEVICE

TO 115 VAC/ 1/60HZ

INTEGRATED

ON

OFF

OFF

OFF

ON

ON

OFF

MODULE

(SECONDS)

CONTROL

ON

AS SHIPPED 

FROM FACTORY

 120

*

OFF DELAY SELECTOR

 90

150*

DIP SWITCHES

BLOWER HEAT

180

B

K

 (H

I)
 

1

2

B

L

 (M

ED

O (M

ED
 

L

O

W

)

R (L

OW

LINE-H XFMR-H    HEAT-H  COOL-H

24V

115V

XFMR

 W (N

FLAME
SENSOR

Y

W

R

G

C

Summary of Contents for GDS8

Page 1: ...en the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common s...

Page 2: ...ETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VENTING ARRANGEMENTS 13 FIX 3 REBUILD THE CROWN 13 FIX 4 RELINING 13 VIII Electrical Connections 14 WIRING HARNESS 14 115 VOLT LINE CONN...

Page 3: ...5 FILTER MAINTENANCE 25 FILTER REMOVAL 26 UPRIGHT FILTER REMOVAL 26 INDUCED DRAFT AND CIRCULATOR BLOWER MOTORS 26 FLAME SENSOR QUALIFIED SERVICER ONLY 26 IGNITER QUALIFIED SERVICER ONLY 26 BURNERS 26...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ring grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e d...

Page 6: ...lking compound or cement grout Counterflow Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase see Product Data Book applicable to...

Page 7: ...HE FURNACE POSITION AS CLOSE AS POSSIBLE TO BLOWER DECK TO ALLOW FOR CIRCULATOR BLOWER REMVOAL HOLD DOWN NUTS SUPPORT NUTS 2 x2 x3 8 ANGLE IRON 3 PLACES Suspended Furnace EXISTING FURNACE REMOVAL NOTE...

Page 8: ...furnished with doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanen...

Page 9: ...rtical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Furnace Water Heater Outlet Air Chimney or Gas...

Page 10: ...ada the furnaces must be vented in accordance with the National Standard of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments NOTE The vertical height of the Category I venting s...

Page 11: ...OD EQUIPPED APPLIANCE THE POTENTIAL FOR CONDENSATIO N DAM AG E MAY STILL EXIST WITH EXTREMELY COLD CONDITIO NS LONG VENT CONNECTORS EXTERIOR CHIM NEYS OR ANY CO MBINATION OF THESE CONDITIONS THE RISK...

Page 12: ...CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners are correctly installed and in good condition Remove the lowest existing vent...

Page 13: ...CSA B149 2 latest editions and amendments assume interior chimneys If in the judgment of the local gas utility installer and or local codes one or more of the above factors is likely to present a prob...

Page 14: ...requirements If a flexible liner is to be used it must be made of the proper materials For most residential applications an aluminum liner should be acceptable If the combustion air supplied to the fu...

Page 15: ...rminal strip as shown in Figure 12 IMPORTANT NOTE To avoid possible equipment malfunction route the low voltage wires to avoid interference with filter removal or other maintenance Integrated Ignition...

Page 16: ...minals TWINNING A twin terminal located on the thermostat terminal strip can be used to twin two furnaces This twin terminal synchronizes the circulation blowers of the two furnaces Furnaces must be s...

Page 17: ...The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MINUTES AND SECONDS...

Page 18: ...minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making...

Page 19: ...ely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence of gas is suspected follow the instructions on Page 4 of this manual All...

Page 20: ...is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be ma...

Page 21: ...ubleshooting Chart for further explanation of the lighting codes Follow the start up and adjustment items refer to further information in Section XIII Operational Checks FURNACE OPERATION Purge gas li...

Page 22: ...e the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cu...

Page 23: ...ng ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90 SECON D DELAY 120 SECON D DELA...

Page 24: ...valve to close and extinguish flame The induced draft blower to be de energized after a fifteen second postpurge and The circulator blower to remain energized continuously until limit control resets 3...

Page 25: ...he red LED If the furnace is in lockout it will or can be reset in any of the following ways 1 Automatic reset The integrated control module will automatically reset itself and attempt to resume norma...

Page 26: ...cleaned by a qualified servicer using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet IGNITER QUALIFIED SERVICER ONLY If the igni...

Page 27: ...SHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termin...

Page 28: ...er if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check induced draft blower for proper performa...

Page 29: ...IR CLEANER ELECTRONIC BLWR CIRCULATOR BLWR ID HUMIDIFIER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC C2 GND VALVE GAS CONTROL LIMIT PRIMARY AUTO RESET LIMIT CONTROL S MANUAL RESET ROLLOUT RO1 5 RO2...

Page 30: ...of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s...

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