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IO-242

      5/04

• Provisions must be made for venting combustion products

outdoors through a proper venting system. The length of
flue pipe could be a limiting factor in locating the furnace.

• Ensure adequate combustion air is available for the furnace.

Improper or insufficient combustion air can expose building
occupants to gas combustion products that could include
carbon monoxide.  Refer to 

Section V, Combustion and

Ventilation Air Requirements.

• The furnace must be level. If the furnace is to be set on a

floor that may become wet or damp at times, the furnace
should be supported above the floor on a concrete base
sized approximately 1-1/2" larger than the base of the
furnace.

• Ensure upflow or horizontal furnaces are not installed directly

on carpeting, or any other combustible material.  The only
combustible material allowed is wood.

• Exposure to contaminated combustion air will result in safety

and performance-related problems.  Do not install the
furnace where the combustion air is exposed to the following
substances:

chlorinated waxes or cleaners

chlorine-based swimming pool chemicals

water softening chemicals

deicing salts or chemicals

carbon tetrachloride

halogen type refrigerants

cleaning solutions (such as perchloroethylene)

printing inks

paint removers

varnishes

hydrochloric acid

cements and glues

antistatic fabric softeners for clothes dryers

and masonry acid washing materials

• If the furnace is used in connection with a cooling unit, install

the furnace upstream or in parallel with the cooling unit coil.
Premature heat exchanger failure will result if the cooling
unit coil is placed ahead of the furnace.

• If the furnace is installed in a residential garage, position

the furnace so that the burners and ignition source are
located not less than 18 inches (457 mm) above the floor.
Protect the furnace from physical damage by vehicles.

• If the furnace is installed horizontally, the furnace access

doors must be vertical so that the burners fire horizontally
into the heat exchanger.  Do not install the unit with the
access doors on the “up/top” or “down/bottom” side of the
furnace.

• Do not connect this furnace to a chimney flue that serves a

separate appliance designed to burn solid fuel.

• On Counterflow Installations, the air conditioning coil must

be downstream from the heat exchanger of the furnace.

Counterflow Installation over a noncombustible floor. 

Before

setting the furnace over the plenum opening, ensure the
surface around the opening is smooth and level. A tight seal
should be made between the furnace base and floor by using
a silicone rubber caulking compound or cement grout.

Counterflow Installation over a combustible floor. 

If

installation over a combustible floor becomes necessary,
use an accessory subbase (see Product Data Book
applicable to your model* for details). A special accessory
subbase must be used for upright counterflow unit

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02269

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

A copy of the CAN/CSA B149 Installation Codes can also be
obtained from:

CSA International

178 Rexdale Boulevard

Etobicoke, Ontario, Canada M9W 1R3

The rated heating capacity of the furnace should be greater than or
equal to the total heat loss of the area to be heated.  The total heat
loss should be calculated by an approved method or in accordance
with “ASHRAE Guide” or “Manual J-Load Calculations” published
by the Air Conditioning Contractors of America.

In the USA, this furnace MUST be installed in accordance with the
latest edition of the ANSI  Z223.1 booklet entitled “National Fuel
Gas Code” (NFPA 54), and the requirements or codes of the local
utility or other authority having jurisdiction. In Canada, this furnace
must be installed in accordance with the current CAN/CGA-B149.1
& 2 Gas Installation Codes, local plumbing or waste water codes
and other applicable codes.

Additional helpful publications available from the NFPA are, NFPA
90A - Installation of Air Conditioning and Ventilating System and
NFPA 90B - Warm Air Heating and Air Conditioning System.

All venting shall be in accordance with PART 7, Venting of
Equipment, of the National Fuel Gas Code, ANSI Z223.1, or
applicable local building and/or air conditioning codes.  These
publications are available from:

National Fire Protection Association, Inc.

Batterymarch Park
Quincy, MA  02269

The **S8X of furnaces meet the California NOx emission standards
and California seasonal efficiency standards. ANNUAL inspections
of the furnace and its vent system is strongly recommended.

IV. LOCATION REQUIREMENTS AND CONSIDERATIONS

G

ENERAL

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,

EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON

MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, REPAIR, OPERATION,
OR MAINTENANCE OF THIS PRODUCT.

WARNING

T

O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.

Follow the instructions listed below when selecting a furnace
location.  Refer also to the guidelines provided in 

Section V,

Combustion and Ventilation Air Requirements.

• Centrally locate the furnace with respect to the proposed or

existing air distribution system.

• Ensure the temperature of the return air entering the furnace

is between 55°F and 100°F when the furnace is heating.

Summary of Contents for GDS8

Page 1: ...en the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common s...

Page 2: ...ETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VENTING ARRANGEMENTS 13 FIX 3 REBUILD THE CROWN 13 FIX 4 RELINING 13 VIII Electrical Connections 14 WIRING HARNESS 14 115 VOLT LINE CONN...

Page 3: ...5 FILTER MAINTENANCE 25 FILTER REMOVAL 26 UPRIGHT FILTER REMOVAL 26 INDUCED DRAFT AND CIRCULATOR BLOWER MOTORS 26 FLAME SENSOR QUALIFIED SERVICER ONLY 26 IGNITER QUALIFIED SERVICER ONLY 26 BURNERS 26...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ring grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e d...

Page 6: ...lking compound or cement grout Counterflow Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase see Product Data Book applicable to...

Page 7: ...HE FURNACE POSITION AS CLOSE AS POSSIBLE TO BLOWER DECK TO ALLOW FOR CIRCULATOR BLOWER REMVOAL HOLD DOWN NUTS SUPPORT NUTS 2 x2 x3 8 ANGLE IRON 3 PLACES Suspended Furnace EXISTING FURNACE REMOVAL NOTE...

Page 8: ...furnished with doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanen...

Page 9: ...rtical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Furnace Water Heater Outlet Air Chimney or Gas...

Page 10: ...ada the furnaces must be vented in accordance with the National Standard of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments NOTE The vertical height of the Category I venting s...

Page 11: ...OD EQUIPPED APPLIANCE THE POTENTIAL FOR CONDENSATIO N DAM AG E MAY STILL EXIST WITH EXTREMELY COLD CONDITIO NS LONG VENT CONNECTORS EXTERIOR CHIM NEYS OR ANY CO MBINATION OF THESE CONDITIONS THE RISK...

Page 12: ...CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners are correctly installed and in good condition Remove the lowest existing vent...

Page 13: ...CSA B149 2 latest editions and amendments assume interior chimneys If in the judgment of the local gas utility installer and or local codes one or more of the above factors is likely to present a prob...

Page 14: ...requirements If a flexible liner is to be used it must be made of the proper materials For most residential applications an aluminum liner should be acceptable If the combustion air supplied to the fu...

Page 15: ...rminal strip as shown in Figure 12 IMPORTANT NOTE To avoid possible equipment malfunction route the low voltage wires to avoid interference with filter removal or other maintenance Integrated Ignition...

Page 16: ...minals TWINNING A twin terminal located on the thermostat terminal strip can be used to twin two furnaces This twin terminal synchronizes the circulation blowers of the two furnaces Furnaces must be s...

Page 17: ...The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MINUTES AND SECONDS...

Page 18: ...minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making...

Page 19: ...ely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence of gas is suspected follow the instructions on Page 4 of this manual All...

Page 20: ...is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be ma...

Page 21: ...ubleshooting Chart for further explanation of the lighting codes Follow the start up and adjustment items refer to further information in Section XIII Operational Checks FURNACE OPERATION Purge gas li...

Page 22: ...e the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cu...

Page 23: ...ng ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90 SECON D DELAY 120 SECON D DELA...

Page 24: ...valve to close and extinguish flame The induced draft blower to be de energized after a fifteen second postpurge and The circulator blower to remain energized continuously until limit control resets 3...

Page 25: ...he red LED If the furnace is in lockout it will or can be reset in any of the following ways 1 Automatic reset The integrated control module will automatically reset itself and attempt to resume norma...

Page 26: ...cleaned by a qualified servicer using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet IGNITER QUALIFIED SERVICER ONLY If the igni...

Page 27: ...SHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termin...

Page 28: ...er if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check induced draft blower for proper performa...

Page 29: ...IR CLEANER ELECTRONIC BLWR CIRCULATOR BLWR ID HUMIDIFIER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC C2 GND VALVE GAS CONTROL LIMIT PRIMARY AUTO RESET LIMIT CONTROL S MANUAL RESET ROLLOUT RO1 5 RO2...

Page 30: ...of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s...

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