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13

IO-242

     5/04

Flexible liners should be hung straight or nearly straight. If it is
spiraled in the chimney and in good condition, it should be rehung.
To do this, break the top seal; pull up and cut off the excess liner
length, and refit the top seal. Use caution when doing this, as the
cut edges of flexible liners may be sharp.

The surfaces of the liner must be physically sound. If gaps or
holes are present, the metal liner must be removed and replaced
(Fix 4).  Finally, confirm that the metal liner is the correct size for
the appliances to be installed. Use the GAMA tables and rules.

If a metal liner is not present, a clay tile liner must be present, or
the chimney must be lined (Fix 4).

Use a flashlight and small mirror at the cleanout or vent connector
to inspect the clay tile liner. If any of the following problems are
present:

• Tile sections misaligned
• Tile sections missing
• Gaps between tile sections
• Signs of condensate drainage at the cleanout or vent

connectors

• Mortar protruding from between tile sections
• Use of sewer pipe or drainage pipe rather than an approved

fire clay tile reline the chimney (Fix 4).

Next, measure the size of the liner. It may be possible to do this
from the cleanout. The liner must be at least as large as the
minimum size established by the tables in National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest edition and in the National Standard
of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest
editions and amendments. If the liner is too small or too large,
then the chimney must be relined (Fix 4).

C

HECK

 6 - D

ILUTION

 A

IR

.

If gas-fired appliances are to be vented into a clay tile liner, a
source of dilution air is required.

Dilution air cannot be obtained through:

• Induced draft appliances
• Natural draft appliances with vent dampers

Sufficient dilution air can ordinarily be obtained through the draft
hood of a natural draft appliance only if the appliance’s vent
connector does not include a vent damper.  If dilution air will not
be available, the chimney must be relined (Fix 4).

C

HECK

 7 - C

OMPLETE

 

THE

 I

NSTALLATION

.

If Checks 1 through 6 have been satisfactory, and the liner is an
acceptable size as determined by the tables in  National Fuel Gas
Code NFPA 54/ANSI Z223.1 - latest edition and in the National
Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 -
latest editions and amendments, then the clay tile liner can
probably be used as a vent for the gas appliances. However, the
installer must keep in mind the following factors which may render
the tile liner unsuitable for use as a vent:

• Extremely cold weather
• Long vent connectors
• Masonry chimneys with no air gap between the liner and

the bricks. (In practice, this can be difficult to detect.)

• Exterior chimneys (The tables in  National Fuel Gas Code

NFPA 54/ANSI Z223.1 - latest edition and in the National
Standard of Canada, CAN/CSA B149.1 and CAN/CSA
B149.2 - latest editions and amendments assume interior
chimneys.)

If, in the judgment of the local gas utility, installer, and/or local
codes; one or more of the above factors is likely to present a
problem, the chimney must be relined (Fix 4).

F

IX

 1 - L

INER

 

TERMINATION

Any cap or roof assembly used with a liner must be approved by
the liner manufacturer for such use. The liner and cap/roof
assembly must then terminate above the roof in accordance with
the manufacturer’s instructions.

In some cases, a shorter extension above the roof may be possible
with a liner than would be required with a masonry chimney.

For further information on relining, see Fix 4.

F

IX

 2 -C

HANGE

 

VENTING

 

ARRANGEMENTS

If the masonry chimney has more than one channel, it may be
possible to vent the gas appliances into one channel and vent the
solid or liquid fuel appliance(s) into another channel(s). Do not
vent an 80+ Furnace inside of a metal liner with other appliances
vented outside the liner.

Alternatively, the homeowner may agree to discontinue use of the
fireplace (solid fuel appliance). If so, the tile liner must be cleaned
to remove creosote buildup. The fireplace opening must then be
permanently sealed.

If oil-fired appliance(s) are being replaced by gas-fired
appliance(s), the tile liner must first be cleaned to remove the fuel
oil residue.

If none of the above options is practical, the Air Command 80
may need to be vented vertically with a B Vent.

Under some conditions, Furnace *9 could be installed rather than
an *8. The * 9 can be vented horizontally or vertically through
PVC pipe.

F

IX

 3 - R

EBUILD

 

THE

 

CROWN

If the chimney crown is damaged, a qualified mason must repair it
in accordance with nationally recognized building codes or
standards. One such standard which may be referenced is the
Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning
Appliances, ANSI/NFPA 211.

F

IX

 4 - R

ELINING

Relining options include B vent and flexible liners.

If the chimney has diagonal offsets, B vent probably cannot be
used.

If  B vent is to be used, it must be supported adequately. Supports
(such as fire stops or thimbles) must be used to prevent the B
vent from coming into direct contact with the tile liner or chimney
walls. Direct contact would result in higher heat loss, with an
increased possibility of poor venting system performance.

It is not acceptable to vent one appliance inside the B vent and
other appliances outside. The excess space between the B vent
and the chimney walls must be covered at the top of the chimney
by a weatherproof, corrosion resistant flashing.

The B vent should then be topped with a listed vent cap. The
listed vent cap will, when installed per the manufacturer’s
instructions, prevent problems due to rain, birds, or wind effects.

A B-vent installed as described in this section is considered to be
an enclosed vent system, and the sizing tables in National Fuel
Gas Code NFPA 54/ANSI Z223.1 - latest edition and in the National
Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 -
latest editions and amendments may be used.

Summary of Contents for GDS8

Page 1: ...en the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common s...

Page 2: ...ETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VENTING ARRANGEMENTS 13 FIX 3 REBUILD THE CROWN 13 FIX 4 RELINING 13 VIII Electrical Connections 14 WIRING HARNESS 14 115 VOLT LINE CONN...

Page 3: ...5 FILTER MAINTENANCE 25 FILTER REMOVAL 26 UPRIGHT FILTER REMOVAL 26 INDUCED DRAFT AND CIRCULATOR BLOWER MOTORS 26 FLAME SENSOR QUALIFIED SERVICER ONLY 26 IGNITER QUALIFIED SERVICER ONLY 26 BURNERS 26...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ring grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e d...

Page 6: ...lking compound or cement grout Counterflow Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase see Product Data Book applicable to...

Page 7: ...HE FURNACE POSITION AS CLOSE AS POSSIBLE TO BLOWER DECK TO ALLOW FOR CIRCULATOR BLOWER REMVOAL HOLD DOWN NUTS SUPPORT NUTS 2 x2 x3 8 ANGLE IRON 3 PLACES Suspended Furnace EXISTING FURNACE REMOVAL NOTE...

Page 8: ...furnished with doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanen...

Page 9: ...rtical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Furnace Water Heater Outlet Air Chimney or Gas...

Page 10: ...ada the furnaces must be vented in accordance with the National Standard of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments NOTE The vertical height of the Category I venting s...

Page 11: ...OD EQUIPPED APPLIANCE THE POTENTIAL FOR CONDENSATIO N DAM AG E MAY STILL EXIST WITH EXTREMELY COLD CONDITIO NS LONG VENT CONNECTORS EXTERIOR CHIM NEYS OR ANY CO MBINATION OF THESE CONDITIONS THE RISK...

Page 12: ...CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners are correctly installed and in good condition Remove the lowest existing vent...

Page 13: ...CSA B149 2 latest editions and amendments assume interior chimneys If in the judgment of the local gas utility installer and or local codes one or more of the above factors is likely to present a prob...

Page 14: ...requirements If a flexible liner is to be used it must be made of the proper materials For most residential applications an aluminum liner should be acceptable If the combustion air supplied to the fu...

Page 15: ...rminal strip as shown in Figure 12 IMPORTANT NOTE To avoid possible equipment malfunction route the low voltage wires to avoid interference with filter removal or other maintenance Integrated Ignition...

Page 16: ...minals TWINNING A twin terminal located on the thermostat terminal strip can be used to twin two furnaces This twin terminal synchronizes the circulation blowers of the two furnaces Furnaces must be s...

Page 17: ...The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MINUTES AND SECONDS...

Page 18: ...minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making...

Page 19: ...ely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence of gas is suspected follow the instructions on Page 4 of this manual All...

Page 20: ...is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be ma...

Page 21: ...ubleshooting Chart for further explanation of the lighting codes Follow the start up and adjustment items refer to further information in Section XIII Operational Checks FURNACE OPERATION Purge gas li...

Page 22: ...e the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cu...

Page 23: ...ng ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90 SECON D DELAY 120 SECON D DELA...

Page 24: ...valve to close and extinguish flame The induced draft blower to be de energized after a fifteen second postpurge and The circulator blower to remain energized continuously until limit control resets 3...

Page 25: ...he red LED If the furnace is in lockout it will or can be reset in any of the following ways 1 Automatic reset The integrated control module will automatically reset itself and attempt to resume norma...

Page 26: ...cleaned by a qualified servicer using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet IGNITER QUALIFIED SERVICER ONLY If the igni...

Page 27: ...SHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termin...

Page 28: ...er if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check induced draft blower for proper performa...

Page 29: ...IR CLEANER ELECTRONIC BLWR CIRCULATOR BLWR ID HUMIDIFIER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC C2 GND VALVE GAS CONTROL LIMIT PRIMARY AUTO RESET LIMIT CONTROL S MANUAL RESET ROLLOUT RO1 5 RO2...

Page 30: ...of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s...

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