Carrier KGANP5201VSP Installation Instructions Manual Download | Manualshive

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Summary of Contents for KGANP5201VSP

Page 1: ...lters Trained service personnel must perform all other operations When working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the current edition of the National Fuel Gas Code NFGC NFPA No 54 ANSI Z223 1 In...

Page 2: ...154 000 Btuh gas input rates DESCRIPTION AND USAGE This kit is designed for use in the furnaces listed below See Table 1 for kit contents To accommodate many different furnace models more parts are shipped in kit than will be needed to complete conversion When installation is complete discard extra parts Table 1 KGANP5201VSP Contents COMPONENT QTY DESCRIPTION NUMBER 616166 629 1 PCS CARTON 319965 ...

Page 3: ...ocation of the green yellow wire ground wire for re assembly later 5 Slide one piece burner assembly out of slots on sides of burner box 6 Remove the flame sensor from the burner assembly 7 Remove the orifices from the manifold and discard Orifice di Connect Green Yellow ground wire here Gas Valve Manifold NOTE Use a back up wrench on the gas valve to prevent the valve from rotating on the manifol...

Page 4: ...y you have the correct set of mixer screws 1 Locate the dimple on each burner venturi tube If you can not locate the dimple refer to Fig 7 for location of the mixer screw 2 Drill a 7 64 in 2 8 ram hole supplied in kit in each dimple 3 Install a mixer screw in each drilled hole drilling as straight as possible The screw head should be flush with the top of the burner venturi CONVERSION KiT RATING P...

Page 5: ...to HSI 4 Verify igniter to burner alignment See Fig 8 and 9 Oo II I 2 1 2 in 64 4 Fig 8 Igniter Position Top View A11405 FIRE EXPLOSION ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal iniury death or property damage Gas supply MUST be shut off before disconnecting electrical power and proceeding with conversion ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to fo...

Page 6: ...he detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life 2 Apply pipe dope sparingly to the male threads of the l 8 in black iron street elbow Install the street elbow into the gas valve inlet pressure tap Point the open end of the street elbow toward you 3 Apply pipe dope sparingly to the male threads of the l 8 in brass...

Page 7: ...finish tightening the gas pipe to the gas valve 9 Turn gas on at electric switch on gas valve MODIFY PRESSURE SWITCH WIRING UNIT OPERATION HAZARD Failure to follow this caution may result in unit damage or improper operation Label all wires prior to disconnection when servicing controls D EQUIPEMENT D OPERATION Toute erreur de cfiblage peut _tre une source de danger et de panne Lors des op6rations...

Page 8: ...ort Ne jamais examiner pour les fuites de gaz avec une flamme vive Utilisez plut6t un savon fait specifiquement pour la d_tection des fuites de gaz pour verifier tousles connections Un incendie ou une explosion peut entrainer des dommages matdriels des blessures ou la mort 1 Be sure main gas and electric supplies to furnace are off 2 Remove 1 8 in 3 mm pipe plug from manifold pressure tap on downs...

Page 9: ...adjust the Maxinmm Heat manifold pressure Slowly turn the rotary adjustment switch counterclockwise to de crease manifold pressure or clockwise to increase manifold pressure 12 Turn rotary adjustment switch no more than one click per second until you obtain the required manifold pressure A11451 Fig 17 Modulating Gas Valve Adjustment Main burner flame should be clear blue almost transparent To adju...

Page 10: ...to the heat exchanger system This normally open switch closes when gas is supplied to gas valve under normal operating pressure The closed switch completes control circuit Should an interruption or reduction in gas supply occur the gas pressure at switch drops below low gas pressure switch setting and switch opens Any interruption in control circuit in which low gas pressure switch is wired quickl...

Page 11: ... kit LE FEU L EXPLOSION CHOC ELECTRIQUE ET MONOXYDE DE CARBONE EMPOISONNER Cette trousse de conversion doit _tre install_e par un servie d entretien qualifid selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l autorit_ comp_tente Assurezvous de bien suivre les instructions dans cette notice pour rdduire au minimum le risque d incendie d explosion ou ...

Page 12: ...g on the manifold or damaging the mounting to the burner box 1 Disconnect the gas pipe from gas valve and remove pipe from the furnace casing 2 Disconnect the connector harness from gas valve Discon nect wires from Hot Surface Igniter HSI and Flame Sensor 3 Support the manifold and remove the 4 screws that secure the manifold assembly to the burner box and set aside 4 Note the location of the gree...

Page 13: ...o Fig 25 for location of the mixer screw 2 Drill a 7 64 in 2 8 mm hole supplied in kit in each dimple 3 Install a mixer screw in each drilled hole drilling as straight as possible The screw head should be flush with the top of the burner venturi CARRIER CORPORATION THiS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL REFER TO KiT iNSTRUCTIONS FOR CONVERSION PROCEDURES USE PARTS SUPPLIED B...

Page 14: ...w heat regulator adjustment screws 8 Turn high heat stage adjusting screw clockwise in 13 5 full turns This will increase the manifold pressure closer to the propane high heat set point See Fig 28 9 Turn low heat stage adjusting screw clockwise in 9 5 full turns This will increase the manifold pressure closer to the propane low heat set point See Fig 28 10 Do not install regulator seal caps at thi...

Page 15: ...for use with Propane Gas For larger casing when Vent Pipe does not pass across casing All Sizes switch contacts must point toward the Cell Panel Black Iron Street 90 can be used at Valve Inlet instead of Brass Street 90 Brass Street Tee Inlet Pressure Tap with Plug Low Gas Pressure Switch Q2i_ Brass Nipple A11366 Fig 30 LGPS for Casing Wider Than 14 3 16 360 mm and Vent Does Not Pass Between Induc...

Page 16: ... end of 1 8 in tee Use a small back up wrench on tee when tightening gas inlet pipe plug See Fig 13 CHECK FURNACE AND MAKE ADJUSTMENTS FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal iniury and or death NEVER test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire...

Page 17: ... supply 16 Remove manometer and re install manifold pressure tap plug 17 Turn furnace gas valve switch to ON position 18 Turn on furnace power supply 19 Set room thermostat to call for heat 20 Check pressure tap plug for gas leaks when main burners ignite 21 Check for correct burner flame 22 Observe unit operation through 2 complete heating cycles 23 See Sequence of Operation in furnace Installati...

Page 18: ... entretien qualifiO selon les instructions du fabricant et selon routes les exigences et tousles codes pertinents de l autoritO compOtente Assurezvous de bien suivre les instructions dans cette notice pour rdduire au minimum le risque d incendie d explosion ou la production de monoxyde de carbone pouvant causer des dommages matOriels de blessure ou la mort Le service d entretien qualifiO est respo...

Page 19: ...g plate is for installations at altitudes up to 2000 ft In the U S A the input rating for altitudes above 2000 ft must be reduced by 2 percent for each 1000 ft above sea level In Canada the input rating must be derated by 5 percent for altitudes of 2000 ft to 4500 ft above sea level The Conversion Kit Rating Plate accounts for high altitude derate Install main burner orifices Do not use Teflon tap...

Page 20: ... to 7000 to 8000 to 9000 to 10000 Orifice 55 1 30mm 1 30ram i1 25mm 1 25mm 1 25mm 56 56 56 No 58CVA 58CVX Manifold Pressure I_ o o oleo o olo l o11 o I PG8JVA PGSMVA LOW 5 8 I 5 3 5 0 5 5 5 2 4 9 5 7 5 2 4 8 _ For Canadian installations from 2000 to 4500 ft 610rato 1373ra use U S A column 2001 to 3000 ft 611rato 914ra 337704 204 REV D Al1636 Fig 37 Conversion Kit Rating Plate 1337932 7021 CONTAINS...

Page 21: ... valve MUST be pre adjusted For older model 2 stage furnaces with a Series E gas valve see Fig 44 they DO NOT need to have the regulator springs replaced in the gas valve but the regulators in the gas valve must be pre adjusted for propane applications For J and G valves See Fig 28 1 Be sure main gas and electrical supplies are turned OFF 2 Remove both regulator seal caps See Fig 28 3 Remove both ...

Page 22: ...nal iniury death or property damage Gas supply MUST be shut off before disconnecting electrical power and proceeding with conversion ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal iniury death or property damage Before installing modifying or servicing system main electrical disconnect switch must be in the OFF position and install a lockout tag T...

Page 23: ...ect orange wire from low heat pressure switch LPS on inducer housing 6 Connect the orange wire from the Low Heat Pressure Switch to the orange wire with the insulated male spade terminal 7 Connect the orange wire from the Low Gas Pressure Switch to the terminal on the Low Heat Pressure Switch 8 Route orange wires along wire harness If possible secure with wire tie provided in kit CHECK INLET GAS P...

Page 24: ...ut tag There may be more than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing 1 2 3 4 5 6 7 GAS Be sure main gas and electric supplies to furnace are off Remove l 8 in 3 ram pipe plug from manifold pressure tap on downstream side of gas valve Attach manometer to manifold pressure tap on gas valve Turn gas supply manual shutoff val...

Page 25: ...the tank Operation under these conditions can cause harm to the heat exchanger system This normally open switch closes when gas is supplied to gas valve under normal operating pressure The closed switch completes control circuit Should an interruption or reduction in gas supply occur the gas pressure at switch drops below low gas pressure switch setting and switch opens Any interruption in control...

Page 26: ...0 W Morris St Indianapolis IN 46231 Edition Date 08 12 Manufacturer reserves the right to change at any time specification8 and design8 without notice and without obligations 26 Catalo_ No AG KGANPVSP 04 Replaces AG KGANPVSP 03 ...

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