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8

IO-242

      5/04

The following information on air for combustion and ventilation is
reproduced from the

 National Fuel Gas Code NFPA 54/ANSI

Z223.1 Section 5.3.

5.3.1 General:

(a) The provisions of 5.3 apply to gas utilization equipment

installed in buildings and which require air for combustion,
ventilation and dilution of flue gases from within the building.
They do not apply to (1) direct vent equipment which is
constructed and installed so that all air for combustion is
obtained from the outside atmosphere and all flue gases
are discharged to the outside atmosphere, or (2) enclosed
furnaces which incorporate an integral total enclosure and
use only outside air for combustion and dilution of flue gases.

(b) Equipment shall be installed in a location in which the

facilities for ventilation permit satisfactory combustion of gas,
proper venting and the maintenance of ambient temperature
at safe limits under normal conditions of use. Equipment
shall be located so as not to interfere with proper circulation
of air. When normal infiltration does not provide the
necessary air, outside air shall be introduced.

(c) In addition to air needed for combustion, process air shall

be provided as required for: cooling of equipment or material,
controlling dew point, heating, drying, oxidation or dilution,
safety exhaust, odor control, and air for compressors.

(d) In addition to air needed for combustion, air shall be supplied

for ventilation, including all air required for comfort and
proper working conditions for personnel.

(e) While all forms of building construction cannot be covered

in detail, air for combustion, ventilation and dilution of flue
gases for gas utilization equipment vented by natural draft
normally may be obtained by application of one of the
methods covered in 5.3.3 and 5.3.4.

(f) Air requirements for the operation of exhaust fans, kitchen

ventilation systems, clothes dryers, and fireplaces shall be
considered in determining the adequacy of a space to
provide combustion air requirements.

5.3.2 Equipment Located in Unconfined Spaces:

In unconfined spaces (see definition below) in buildings,
infiltration may be adequate to provide air for combustion
ventilation and dilution of flue gases. However, in buildings
of tight construction (for example, weather stripping, heavily
insulated, caulked, vapor barrier, etc.), additional air may
need to be provided using the methods described in 5.3.3-
b or 5.3.4.

Space, Unconfined.

For purposes of this Code, a space whose volume is not
less than 50 cubic feet per 1,000 BTU per hour of the
aggregate input rating of all appliances installed in that
space. Rooms communicating directly with the space in
which the appliances are installed through openings not
furnished with doors, are considered a part of the unconfined
space.

5.3.3 Equipment Located in Confined Spaces:

(a) 

All Air from Inside the Building: 

The confined space shall be

provided with two permanent openings communicating
directly with an additional room(s) of sufficient volume so
that the combined volume of all spaces meets the criteria
for an unconfined space. The total input of all gas utilization
equipment installed in the combined space shall be

T

HERMOSTAT

 L

OCATION

In an area having good air circulation, locate the thermostat  about
five feet high on a vibration-free inside wall.  Do not install the
thermostat where it may be influenced by any of the following:

• Drafts, or dead spots behind doors, in corners, or under

cabinets.

• Hot or cold air from registers.
• Radiant heat from the sun.
• Light fixtures or other appliances.
• Radiant heat from a fireplace.
• Concealed hot or cold water pipes, or chimneys.
• Unconditioned areas behind the thermostat, such as an

outside wall.

HOT

COLD

DRAFTS OR DEAD SPOTS
-BEHIND DOORS
  -IN CORNERS
    -UNDER CABINETS

Thermostat Influences

Consult the instructions packaged with the thermostat for mounting
instructions and further precautions.

V. COMBUSTION AND VENTILATION AIR REQUIREMENTS

W ARNING

T

O   A V O ID   PR O PER T Y   D A M A G E ,  P ER S O N A L   IN J U R Y  O R   D E A T H ,  S U F F IC IEN T

F R ES H   A IR   F O R   P R O PE R   C O M B U S T IO N   A N D   VE NT IL A T IO N   O F   F L U E   G AS ES   M U ST
B E SU PP L IE D . 

M

O ST   H O M ES   R EQ U IR E  O U T SID E  A IR   B E  SU P PL IE D  IN T O   T HE

F U R N A CE   A RE A .

Improved construction and additional insulation in buildings have
reduced heat loss by reducing air infiltration and escape around
doors and windows.  These changes have helped in reducing
heating/cooling costs but have created a problem supplying
combustion and ventilation air for gas fired and other fuel burning
appliances.  Appliances that pull air out of the house (clothes dryers,
exhaust fans, fireplaces, etc.) increase the problem by starving
appliances for air.

House depressurization can cause back drafting or improper
combustion of gas-fired appliances, thereby exposing building
occupants to gas combustion products that could include carbon
monoxide.

If this furnace is to be installed in the same space with other gas
appliances, such as a water heater, ensure there is an adequate
supply of combustion and ventilation air for the other appliances.
Refer to the latest edition of the National Fuel Gas Code NFPA 54/
ANSI Z223.1 (Section 5.3), or CAN/CSA B149 Installation Codes
(Sections 7.2, 7.3, or 7.4), or applicable provisions of the local
building codes for determining the combustion air requirements for
the appliances.

This furnace must use indoor air for combustion. It cannot be
installed as a direct vent (i.e., sealed combustion) furnace.

Most homes will require outside air be supplied to the furnace area
by means of ventilation grilles or ducts connecting directly to the
outdoors or spaces open to the outdoors such as attics or crawl
spaces.

Summary of Contents for GDS8

Page 1: ...en the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common s...

Page 2: ...ETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VENTING ARRANGEMENTS 13 FIX 3 REBUILD THE CROWN 13 FIX 4 RELINING 13 VIII Electrical Connections 14 WIRING HARNESS 14 115 VOLT LINE CONN...

Page 3: ...5 FILTER MAINTENANCE 25 FILTER REMOVAL 26 UPRIGHT FILTER REMOVAL 26 INDUCED DRAFT AND CIRCULATOR BLOWER MOTORS 26 FLAME SENSOR QUALIFIED SERVICER ONLY 26 IGNITER QUALIFIED SERVICER ONLY 26 BURNERS 26...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ring grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e d...

Page 6: ...lking compound or cement grout Counterflow Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase see Product Data Book applicable to...

Page 7: ...HE FURNACE POSITION AS CLOSE AS POSSIBLE TO BLOWER DECK TO ALLOW FOR CIRCULATOR BLOWER REMVOAL HOLD DOWN NUTS SUPPORT NUTS 2 x2 x3 8 ANGLE IRON 3 PLACES Suspended Furnace EXISTING FURNACE REMOVAL NOTE...

Page 8: ...furnished with doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanen...

Page 9: ...rtical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Furnace Water Heater Outlet Air Chimney or Gas...

Page 10: ...ada the furnaces must be vented in accordance with the National Standard of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments NOTE The vertical height of the Category I venting s...

Page 11: ...OD EQUIPPED APPLIANCE THE POTENTIAL FOR CONDENSATIO N DAM AG E MAY STILL EXIST WITH EXTREMELY COLD CONDITIO NS LONG VENT CONNECTORS EXTERIOR CHIM NEYS OR ANY CO MBINATION OF THESE CONDITIONS THE RISK...

Page 12: ...CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners are correctly installed and in good condition Remove the lowest existing vent...

Page 13: ...CSA B149 2 latest editions and amendments assume interior chimneys If in the judgment of the local gas utility installer and or local codes one or more of the above factors is likely to present a prob...

Page 14: ...requirements If a flexible liner is to be used it must be made of the proper materials For most residential applications an aluminum liner should be acceptable If the combustion air supplied to the fu...

Page 15: ...rminal strip as shown in Figure 12 IMPORTANT NOTE To avoid possible equipment malfunction route the low voltage wires to avoid interference with filter removal or other maintenance Integrated Ignition...

Page 16: ...minals TWINNING A twin terminal located on the thermostat terminal strip can be used to twin two furnaces This twin terminal synchronizes the circulation blowers of the two furnaces Furnaces must be s...

Page 17: ...The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MINUTES AND SECONDS...

Page 18: ...minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making...

Page 19: ...ely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence of gas is suspected follow the instructions on Page 4 of this manual All...

Page 20: ...is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be ma...

Page 21: ...ubleshooting Chart for further explanation of the lighting codes Follow the start up and adjustment items refer to further information in Section XIII Operational Checks FURNACE OPERATION Purge gas li...

Page 22: ...e the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cu...

Page 23: ...ng ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90 SECON D DELAY 120 SECON D DELA...

Page 24: ...valve to close and extinguish flame The induced draft blower to be de energized after a fifteen second postpurge and The circulator blower to remain energized continuously until limit control resets 3...

Page 25: ...he red LED If the furnace is in lockout it will or can be reset in any of the following ways 1 Automatic reset The integrated control module will automatically reset itself and attempt to resume norma...

Page 26: ...cleaned by a qualified servicer using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet IGNITER QUALIFIED SERVICER ONLY If the igni...

Page 27: ...SHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termin...

Page 28: ...er if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check induced draft blower for proper performa...

Page 29: ...IR CLEANER ELECTRONIC BLWR CIRCULATOR BLWR ID HUMIDIFIER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC C2 GND VALVE GAS CONTROL LIMIT PRIMARY AUTO RESET LIMIT CONTROL S MANUAL RESET ROLLOUT RO1 5 RO2...

Page 30: ...of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s...

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