Gold Medal 2011 Series Instruction Manual Download Page 1

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Part No. 41490

Instruction Manual

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

32 oz. Pop-O-Gold

Model No. 2011 Series

Model 2011 with
2009SS Base

Countertop Model 2011

Summary of Contents for 2011 Series

Page 1: ...2017 Gold Medal Products Co Part No 41490 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA 32 oz Pop O Gold Model No 2011 Series Model 2011 with 2009SS Base Countertop Model 201...

Page 2: ...AINTENANCE INSTRUCTIONS 26 Electronic Temperature Control 27 Kettle Circuit Breaker 29 ORDERING SPARE PARTS 31 Replacing Broken Glass 32 Cabinet Exterior General Parts Reference 33 32 oz High Top Kett...

Page 3: ...may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Install...

Page 4: ...is machine is NOT to be operated by minors 007_010914 Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critica...

Page 5: ...45241 USA 1 800 543 0862 Model Description The 2011 Pop O Gold Series comes as a countertop unit or assembled on a 2009SS Cabinet Base Base models include either a B I B or Bucket Pump oil dispense un...

Page 6: ...de of the popper with the power supply cord routed from the unit and allow a minimum 6 clearance above exhaust on top of machine for airflow 3 The door knobs are shipped facing the inside of the machi...

Page 7: ...spense unit Refer to the Bag in a Box or Bucket Pump Instruction Manual included with the oil unit to connect the oil dispense system to the popper and to add oil 8 There are magnets located inside th...

Page 8: ...it in the plate opening as shown below then slide the chute down into the holding brackets For use have a holding bin in place to accept the popped corn from the chute Corn Pan Deep Well Option availa...

Page 9: ...Retainer Hanger Arm Step 1 Unpack the kettle Step 2 Remove the Clean In Place CIP Assembly from the hanger arm Step 3 Slide Kettle Retainer onto the kettle arm Step 4 Tilt kettle and insert into the h...

Page 10: ...way from kettle and twist knob to fasten ensure knob tightens up to hanger harm Step 10 Make sure needle bearing properly sits in gear block check split collar spacing Step 11 Plug kettle lead in all...

Page 11: ...the receptacle 008_051514 A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle We recommend this equipment be on a dedicated and prote...

Page 12: ...on the power supply cord 3 The wall outlet must have the proper polarity If in doubt have a competent electrician inspect the outlet and correct if necessary 4 DO NOT use a grounded to un grounded re...

Page 13: ...ower The Kettle Motor Switch MUST be ON at all times when there is popcorn popped or un popped in the kettle The green switch light ON indicates there is power to the agitator motor and exhaust blower...

Page 14: ...coconut oil liquid RED OIL DISPENSE PUSH BUTTON PB SWITCH GREEN OIL LIGHT Red Push Button Switch dispenses a predetermined amount of oil into the kettle when pressed The Oil System Master Switch must...

Page 15: ...Salt Sweet and Flexi Pop Options 2011 Units with Flexi Pop Option Oil Light Oil PB Switch Oil System Master Switch Load Dump Indicator Kettle Motor Switch Lights Switch Warmer Switch Kettle Heat Switc...

Page 16: ...revious page for popcorn oil and Flavacol amounts to pop a full size or reduced size batch Note When popping with coconut oil be sure the oil is liquid As a check dispense oil into a measuring cup fir...

Page 17: ...turn ON 3 Lift kettle lid and pour in pre measured amount of corn 4 Press the Red Oil Dispense PB Switch to add oil the Load Dump Light and Signal will turn OFF in approx 20 seconds 5 Add pre measured...

Page 18: ...d from the machine for cleaning CAUTION A hot kettle will cause burns if you touch it with your hand Allow kettle to cool at least 1 hour before attempting to clean DO NOT use ice or water to cool dow...

Page 19: ...tructions 1 Turn machine OFF unplug unit and allow it to cool before attempting to clean 2 Clean all pans accessories in order to sanitize them before each use 3 Clean under corn pan to remove all pop...

Page 20: ...mbly 3 Remove the filter bracket held by magnet then lift filter out and clean using warm soapy water or replace if needed Rinse thoroughly and allow to dry before reinstalling Step 2 Weekly Filter Cl...

Page 21: ...he blower cover and if required carefully clean the blower compartment and underneath the element with a vacuum only reference image shown 4 After cleaning reassemble blower cover and corn pan Blower...

Page 22: ...ight is OFF then the Kettle Circuit Breaker may be tripped Note If there is not a separate Kettle Heat Switch on units with the Flexi Pop option the Kettle Heat Switch will NOT have an indicator light...

Page 23: ...nes C Inadequately sized electrical supply lines in addition to being a fire hazard would also prevent the kettle from reaching the proper operating temperature Check with a qualified electrician D In...

Page 24: ...kettle lead is plugged in completely and the locking ring is fully screwed onto kettle receptacle Contact qualified service personnel for inspection repair reference the Electronic Temperature Contro...

Page 25: ...urface and the shaft reference image shown Once adjusted re tighten the set screw in the set collar above the crossbar to secure shaft in place Step 4 Adjust clearance between the bottom of the crossb...

Page 26: ...llation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This applian...

Page 27: ...mechanical thermostats in this kettle There are 4 factory settings on the control see descriptions below If needed adjustments may be made to the Kettle Dump and Audible Signal to Dump The remaining...

Page 28: ...nditions Reversed Probe Indicates the thermocouple probe has been connected in reverse The yellow leads must go to the positive terminals If the kettle heats for a short time and then stops and the re...

Page 29: ...pClean Poppers the side dome panel must be removed to access the circuit breaker located on the vertical controls panel in the dome interior reference images below For pedestal mounted kettle machines...

Page 30: ...32 oz Pop O Gold Model No 2011 Series Page 30 gmpopcorn com This page intentionally left blank...

Page 31: ...this unit 3 When ordering please include part number part name and quantity needed 4 Please include your model number serial number and date of manufacture located on the machine nameplate data plate...

Page 32: ...23 1 16 x 1 8 1 Turn machine OFF unplug unit and allow it to cool before attempting to replace glass 2 Carefully remove all loose pieces of broken glass 3 Lift out the corn pan bottom pan 4 Locate the...

Page 33: ...CHAN 31 1 16 used on bottom edge of front glass panel 41859 4 GLASS CHAN 23 1 16 used on bottom edge of side glass panels 41860 5 CHUTE PLATE WELDMENT 103189 6 CHUTE FOR 2011 SIDE DISC 69623 2 For Gla...

Page 34: ...Slightly bend tabs down Once bolts are tightened into block fully bend each tab against flat side of head 17 18 19 16 14 13 11 20 15 21 32 oz Complete Agitator Assembly shown includes Lids Spacer inc...

Page 35: ...ng 106038 8 BEARING CAM FOLLOWER 61225 9 SPACER used to increase shaft height when Cam Follower Bearing does not rest at least 3 16 into Gear Block 106035 10 SPUR GEAR KIT Inclds 2 gears w set screws...

Page 36: ...ettle Shell Bottom View Junction Box Interior View 17 18 16 15 14 21 22 23 24 16 20 21 22 32 oz Element view shown General images shown for parts reference only Reference wire diagram shipped with pop...

Page 37: ...7 1 4 20 X 1 25 SET SCREW 69140 8 NUT RETAINER 16 required 50190 9 1 4 20 RND TOP SQ NUT 69156 10 RETAINING NUT 41434 11 HEAT ELEMENT 1050W 48651 12 TUBULAR ELEMENT 1800W 48650 13 TUBULAR ELEMENT 1000...

Page 38: ...N HEAD fastens foot 47128 10 10 24 SERRATED LOCK NUT 49363 11 OLD MAID PAN 40276 12 ALUM OIL LINE TUBING sold by the foot 41047 13 FOIL ELEMENT 8 WATT wraps oil line 41640 14 STRAIN RELIEF SR 31 2 417...

Page 39: ...32 X 1 2 SCREWS PH PAN W SEMS 47124 47124 3 ACORN NUT 8 32 47702 47702 4 TEE BOLT 75267 75267 5 MALE HINGE SHORT LEFT 41349 6 FEMALE HINGE LONG LEFT 41352 7 FEMALE HINGE LONG RIGHT 41351 8 MALE HINGE...

Page 40: ...2009SS Cabinet Base Parts Breakdown See Kettle Assembly section 2009SS unit image 10 9 8 7 4 5 6 11 12 13 15 14 2 1 16 17 18 Glides sold in pairs RH and LH 20 19 21 3 3 2009SS Base shown for general p...

Page 41: ...12389 6 8 32 HEX NUT ESLOK S S 22070 7 MALE HINGE SHORT LEFT 41349 8 FEMALE HINGE RIGHT 41355 9 FEMALE HINGE LEFT 41354 10 MALE HINGE SHORT RIGHT 41350 11 5 16 18 X 5 8 PH TR M S 46638 12 WASHER 5 16...

Page 42: ...kettle retainer latch and knob 49505 10 10 32 X 1 SOC SET CUP PT 41448 11 KETTLE RETAINER 43426 12 CLEAN IN PLACE LATCH 41618 13 KNOB GEAR LOCK 12319 14 SPUR GEAR KIT Inclds 2 gears w set screws Alway...

Page 43: ...GOLD 55440 9 ROCKER SWITCH COVER 48786 10 ROCKER SWITCH BOX 55049 11 LABEL ROCKER SWITCH 55048 12 SWITCH ROCKER SPDT 55050 13 ROCKER SW LABEL OIL LGTS 48693 14 5 HOLE SWITCH BOX 17450 15 ROCKER SWITCH...

Page 44: ...8 8 32X5 8 FL HD PH MS 20067 9 SLIDE BRACKET DROP PANEL 61137 10 FILTER RETAINER 63634 11 FILTER package of 5 replacement filters 63633 12 10 24 X 5 8 PHIL PAN M S 76000 13 10 FLAT WASHER ST STL 1217...

Page 45: ...EX M S NUT 74149 8 STRAIN RELIEF 82227 9 10 24 CAGE NUT 76081 10 HEAT ELEMENT 800W 61128 11 U CLIP 55215 12 HEATER CLAMP 61133 13 HEATER MOUNT 61134 14 10 24 X 5 8 PHIL PAN M S 76000 15 10 FLAT WASHER...

Page 46: ...ents 2011 images General images shown for parts reference only 36 38 34 35 14 33 37 31 32 30 26 27 28 20 19 18 22 23 21 24 25 29 See Controls View Section 8 10 13 14 15 16 17 42 43 41 44 45 11 39 40 M...

Page 47: ...RCUIT BREAKER 2 required 47364 19 CIRCUIT BREAKER 20A Kettle Circuit Breaker 55222 20 CB INFORMATION LABEL 55251 21 BRACKET FOR CB 55246 22 6 32 X 3 16 PH PAN M S 38149 23 SCREW 8 32X1 4 PAN HD PH 741...

Page 48: ...03 5 FENDER WASHER 82634 6 POPCORN SIGN 111870 7 SIGN SUPPORT ANGLE 55484 8 SPONGE STRIPPING sold by the foot 82431 9 8 32 X 3 8 PH PAN W SEMS 42227 10 8 32 HEX M S NUT 74149 11 LED STRIP COOL WHITE 5...

Page 49: ...82634 6 COVER 30 NEON SIGN 67418 7 LED POPCORN SIGN 69707 8 ALUM EXTRUSION 29 875 LG 67439 9 8 32 X 3 8 SLT HWH M S 42044 10 END CAP NEON SIGN 67420 11 6 32 X 3 8 PHIL PAN M S 39000 12 6 INT TOOTH L...

Page 50: ...ECT POWER 74119 8 LABEL SAFE OPERATING INST 47010 9 LBL CAUTION DISCONNECT PR 87149 10 CONDUIT WARNING LABEL 82840 11 WARNING LABEL CORD 68720 Accessories Item Part Description Part Number 2011 Series...

Page 51: ...32 oz Pop O Gold Model No 2011 Series Page 51 gmpopcorn com Wiring Diagram For wiring information please reference the Wiring Diagram shipped with the popper...

Page 52: ...PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special inc...

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