GMP EXCELAM-1100SWING User Manual Download Page 36

Page: 36 / 39

TROUBLE SHOOTING

Symptom

Cause of Trouble

How to solve

When the power is not "ON"

1. Check Power Switch "ON/OFF"
2. When ran reverse-current circuit breaker

2. Contact Purchased place or Service Center.

3. When cut off fuse

3. Please exchange to included Fuse.

When roller not working

1. When Emergency switch operated

1. Release the emergency Switch

reference the "emergency switch" on safety notice

2. when laminating roller pressure is not transferred 2. Check the position of roller pressure knob
3. when front tray safety lever is not locked up

3. lock up the safety lever on front tray

reference the "front tray safety lever" on main device explanation

4. when laminating roller cover is open

4. Close the Laminating Roller Cover

Rewinder is not working

1. Rack of pressure on re-winder

1.Please increase pressure of Rewinder with a tension adjustment knob.

2. Chain damaged

2. Contact Purchased place or Service Center.

while cold laminating, rewinder

1. when rewinder need a pressure

1. Please increase pressure of Rewinder with a tension adjustment knob.

liner tension status is not enough

2. when over tension on roll film

2. Please decrease tension with a film tension adjustment knob.

while cold laminating,

1. When over pressure on rewinder

1. Please decrease pressure of rewinder with a pressure adjustment knob

film tension is not enough

2. when roll film tension needed

2. Please increase tension with a film tension adjustment knob.

when laminated material decurls

1. when over tension on upper roll film

1. Please decrease tension with a film tension adjustment knob.

face toward

2. when loose tension on lower roll film

2. Please increase tension with a film tension adjustment knob.

when laminated material decurls

1. when loose tension on upper roll film

1. Please increase tension with a film tension adjustment knob.

face down

2. when over tension on lower roll film

2. Please decrease tension with a film tension adjustment knob.

Symptom "A" of Fig.

1. when laminating roller pressure needed

1. Increase a laminating roller pressure.
reference the "roller pressure adjustment knob on main device explanation

Symptom "B" of Fig.

1. when laminating roller pressure is high

1. decrease a laminating roller pressure

2. when laminated material temperature is high

2. operate the cooling motor

reference the "cooling" on display explanation

36/39

Summary of Contents for EXCELAM-1100SWING

Page 1: ...M 1100SWING EXCELAM 1670SWING Before operating the unit please read this manual thoroughly and retain it for future reference The design specification of the machine could be changed for improvement without any prior notice ...

Page 2: ...RONEX FILM LAMINATING Cold Laminating 30 page INSTALLATION Mounting 32 page Packing Contents 10 page Part name 11 page LAMINATION GUIDE 33 page Carriage and Installation 14 page PRODUCT MAINTENANCE 35 page USAGE OF CONTROL PANEL Control Panel 16 page TROUBLE SHOOTING 36 page Function Button 17 page PRODUCT SPECIFICATION 38 page USAGE OF MAIN DEVICE 20 page GMP SUBSIDIARIES 39 page ...

Page 3: ...ffer serious injury and sudden to death Caution If you ignore this symbol you can receive a severe wound and property loss This symbol means a prohibited action If you ignore a prohibited action you can suffer a personal injury and damage by the result of machinery This symbol means a required action If you don t follow this action Your safety is not guaranteed Required action will be included in ...

Page 4: ...c shock Inset the power plug inside firmly The overheating of an outlet can make a fire flame a malfunction and losing electricity make an electric shock Grounding is needed for your safety A malfunction and losing electricity make an electric shock Do not damage or transform a power cord and a plug It is a main cause of a fire or an electric shock Do not curve the power cord or pull press with a ...

Page 5: ... an outfit might get stuck into the roller or the rotating part and you might be exposed to fatal injury Do not remodel the safety switch artificially Refer servicing to qualified service personnel Do not put a kind of a water like liquid on the machine It makes an electric shock or malfunction Do not use a flammable spray or flammable materials inside or outside the machine It makes a fire flame ...

Page 6: ...ilator or Air conditioner due the higher temperature or higher humidity Do not place any materials on the laminator as they could catch a fire Avoid the direct sunlight for the installing the machine Make sure no vibration and dusts are found in the place during the installation Avoid the dark and slope place for installation Don t place an object on the product The upper part of the main body is ...

Page 7: ...mergency when this switch is pressed the system does not operate Location of Emergency Switch Emergency stop and release Press the emergency switch red button will stop the motor Release of emergency switch can be made when you turn right the red emergency switch Emergency switch Housing Emergency Switch 7 39 ...

Page 8: ... the surface This would be a cause of damage by high temp pressure of rollers Blade Chain Keep away from the blade Do not insert the hand or body to the Chain This would be a cause of personal injury This would be a cause of damage of severance of body by a chain Electricity High voltage of Electricity flows inside Be cautious of electric shock while operation You may get injury or death by electr...

Page 9: ...WARNING STICKER Location of Warning Sticker 9 39 ...

Page 10: ...PACKING CONTENTS Packing contents LAMINATOR FUSE 3A 2EA FUSE 6A 2EA UL 5A 4EA 2 5mm T wrench 1EA 3mm L wrench 1EA 5mm L wrench 2EA User Manual 10 39 ...

Page 11: ...PART NAME 1 Rewinder tension Control handle 4 Roll film 7 Control panel 2 Laminating roller 5 Caster 8 Roller Pressure Control handle 3 Front Table 6 Rewinder 9 Stand Part Name 2 4 6 7 9 8 5 3 1 11 39 ...

Page 12: ... Main Device Film tension handle Roller safety cover Power switch Film shaft holding pin Emergency switch Side slitter Film trimmer Rewinder tension control Pressure plate Idle roller Film core Foot switch 12 39 ...

Page 13: ...dle To adjust film tension Rewinder To rewind release liner etc Rewinder tension Control handle To adjust rewinder tension Control panel To set condition for lamination job operate machine Power switch To supply electricity power to machine Side slitter Slitting the width of laminating film Film trimmer To cut off laminated output Pressure plate To get paper flat when feeding Roller pressure adjus...

Page 14: ...y therefore more than 3 persons carry this product If you don t it is a main reason of a product breakage and personal injury Caution On carrying a product segregate the power plug from the outlet It is a main reason of an electric shock Usage of Caster In the same place you can move the laminator using the moving wheels and install the machine in a short distance When you move the laminator unloc...

Page 15: ...tage It makes a fire or an electric shock Caution Inset the power plug inside firmly The overheating of an outlet can make a fire flame Caution The socket outlet shall be installed near the equipment and shall be easily accessible Carriage and Installation Connecting Power Power supply should be used AC 220V 20A above Necessarily Grounding is needed for your safety Grounding Product Carriage and I...

Page 16: ...ask to supplier 2 Speed Display Window Displays the roller rotating speed changing width is 1 9 Note Roller rotating speed can be made by Speed button 3 Job Condition Saving No can memorize the different working condition from 1 to 9 the displayed number Note Working condition change can be adjusted by Job button 4 Job Display WAIT WAIT means that the roller temp is not enough to laminate compared...

Page 17: ...Note When you change the temperature or speed the changed number and current job number flickers for 2senconds The flickering alarms that the setting value is correct and asks that saving the changed contents to memorize at the job condition 3 MEASURE When you press the MEAS beeps and roller temp flickers on the Temp Display Window It is for the purpose of separating setting temp if you take off t...

Page 18: ...se of roller stopping if you change the speed roller does not change and only the number of speed window changes If you want to rotate the roller press run button 7 RUN is for roller rotation When you press RUN button stopped rollers rotates at the setting speed 8 STOP is for roller rotation stop When you press STOP button rotating rollers stop 9 REVERSE is for roller reverse rotation During REVER...

Page 19: ...rocessor If you leave the machine for 3hours micro processor installed in machine controls the roller temp below 80 If the setting temp is below 80 it is controlled at the 0 At this time stand by display lamp is on Job display or Heater display window is cleared and then one and half hour passed Stand by Mode flickers and Power of heater is cut off Note At the above two condition release of standb...

Page 20: ...ull Front Safety lever When install Front Plate Front Safety Lever will be restored Remark If Front Safety Lever does not lock up Roller will not run PRESSURE PLATE Pressure Plate is a function that smooth out a sheet on the plate When install Pressure Plate please make sure that pull Levers at both edges When install Pressure Plate Front Safety Lever will be restored FILM TENSION CONTROL HANDLE F...

Page 21: ...sure decreases when turn the handle to the left Remark Recommend to do not touch Clutch Pressure as much as possible ROLLER PRESSURE ADJUST HANDLE This handle functions to adjust pressure of laminating roller Depend on laminating types user can select suitable pressure Remark Position the handle on Heavy Gauge when hot laminating ROLLER SAFETY COVER It prevents you from burnings occurred by touchi...

Page 22: ...o work Mounting or Cold Laminating CAUTION During Foot Switch Job Any Safety Device Function Does Not Work Please Be Attention On Injury How to use Side Slitter 1 Move Side Slitter at a required position 2 Rotate Fixing Knob to the right to fix the trimmer position 3 Press Blade Lever to the downward 4 Left Right Side Slitter are installed start lamination Job is done the blade lever has to be upw...

Page 23: ... film CAUTION In the case of film width is above 1M or 25KG More than 2persons is needed If you does not you can suffer a personal injury HOT LAMINATING 1 Remove Film Shaft Pin 5 Put Film Shaft and insert a pin Structure of Film Shaft Film Loading 3 Pull out a ring from Film Core then load a film 1 3 2 4 Arrange a position of film and tighten a bolt with enclosed 4mm wrench 2 Pull Out Film Shaft 2...

Page 24: ...aution At the condition of laminating status temperature and speed adjusting is needed Film Loading Roll Film Pulling Roller Laminating Roller Lower Sub Roller Stretch bar HOT LAMINATING Roll Film Upper Sub Roller 24 39 ...

Page 25: ... Plate 5 Install Laminating Roller Cover HOT LAMINATING It is easy to work if you preheat the roller before readiness stage Necessarily film should be passed by sub roller Refer to film loading If the film does not pass by sub roller it will cause a film crease Film tension is available to adjust according to the laminating results basically film tension is enough to spread over the film crease Wh...

Page 26: ...aper printed by the sublimating heat transfer printer the laminated paper changed by the time passed You should be cautious 1 Put a Pressure Adjust handle on required position 2 Set required Speed and temperature 3 Lay the sheet on front plate and push it in slightly HOT LAMINATING 26 39 ...

Page 27: ... paper pipe shaft into the rewinder paper pipe 3 And then insert another paper pipe core 4 It is a figure of rewinder installation finished Film installation is the same as the stage 1 of hot laminating Only the film should be placed at the upper end of the film core MICRONEX is only for the single side laminator Film should be passed by the sub roller Refer to the film loading If you does not lik...

Page 28: ...g status temperature and speed adjusting is needed Film Loading Heat Roller Pull Roller Upper Film Rewinder Upper Sub Roller Using a separator optional separate the laminated Film and paper Separator Optional ULTRA THIN OVERLAY COATING MICRONEX FILM 28 39 ...

Page 29: ...ipe 4 It is a readiness for micronex film laminating MICRONEX film necessarily should be used at the condition of bottom heat roller cooled down It is a same procedure just like the hot laminating stage 3 When you handle the micronex film the caution to treat 1 At the condition of no paper and roller stopping roller pressure handle should be at the stand by status 2 On operating necessarily use th...

Page 30: ... like the hot laminating stage 1 Film installation Release liner should be larger than film s width in order not to put up Film tension can be adjusted by the result of laminating but normally adjust as much as spread wrinkle from a laminating roller COLD LAMINATING 2 Stick the paper to the bottom film 1 Install the paper liner on the rewinder paper pipe 3 It is a cold laminating readiness Rewinde...

Page 31: ...Caution At the condition of laminating status temperature and speed adjusting is needed COLD LAMINATING Film Loading Upper sub roller Upper Film Rewinder Pull roller Heat roller The rotating direction of rewinder 31 39 ...

Page 32: ...se a personal injury Laminating is same with 3rd step of Hot laminating COLD LAMINATING It is easy to work when you use the foot switch on cold laminating Caution at the cold laminating 1 Please Be Attention That sheet Printed By Sublimated Heat Transfer Mode Is Subject To Degenerate Or Lost Its Color When Cold Laminating 2 Please Make Sure That Work 30 or Below When Cold Laminating 1 Load the pap...

Page 33: ...110 7 50 80 2 3 5mil Above 100g 110 3 100 150 4 6mil Below 150g 110 1 175 250 7 10mil 110 X Below 38 1 5mil 110 5 50 80 2 3 5mil Above 150g 110 1 100 150 4 6mil Below 300g 110 X 175 250 7 10mil 110 X Below 38 1 5mil 110 3 50 80 2 3 5mil Above 300g 110 X 100 150 4 6mil 1mm 110 X 175 250 7 10mil 110 X When the laminating results are not good adjust the speed LAMINATION GUIDE 33 39 ...

Page 34: ...p and speed by setting 6 Do not use other film except GMP laminating film It can cause a machine disorder 7 If the paper are not feeded into feeding table rightly it can cause film crease 8 When the laminating stickiness are not good therefore the paper is not clear you should speed down or raise the temp For the purpose of long term use After laminating separate the bottom and upper heat rollers ...

Page 35: ...s a main reason of a fire flame A roller s washing If the rollers not to be washed A film can be wound into the rollers A laminating result has a stain To prevent this status roller cleansing is needed A roller s washing After laminating if the roller s temperature is lowered below 80 with linen and isoprophil alcohol wash the rollers After removing the safety cover with a put switch wash the roll...

Page 36: ...tatus is not enough 2 when over tension on roll film 2 Please decrease tension with a film tension adjustment knob while cold laminating 1 When over pressure on rewinder 1 Please decrease pressure of rewinder with a pressure adjustment knob film tension is not enough 2 when roll film tension needed 2 Please increase tension with a film tension adjustment knob when laminated material decurls 1 when...

Page 37: ...oller pressure Symptom E of Fig 1 when laminating roller temperature is high 1 decrease a laminating roller set up temperature 2 When pull roller temperature is high 2 operate the cooling motor shut down the power and let it cool down for 30 min Symptom F of Fig 1 When laminating roller temperature is high 1 decrease a laminating roller set up temperature result of laminated material diagram 37 39...

Page 38: ... film thickness mic 25 500 Max Mounting Height mm 13mm Laminating paper g 80g 350g Roller temperature degree 160 Weight Kg 205 276 Heating method Infrared Heater Temperature control Button Temperature control Time control Speed control Button Start motor DC Motor Roller pressure control Manual Film core 77MM 3 Dual core Cooling motor AC Motor Blower fan Rewinding control Link to Main Motor The des...

Page 39: ... No 82 31 943 4433 http www gmp com GMP PROGRAPHICS Germany GmbH EU Prographics Center for Distribution Marketing Service and Training Address Robert Bosch Str 4 D 56751 Polch Germany Tel No 49 2654 9490 0 Fax No 49 2654 9490 90 European Lamination Service Center http www gmp germany de KOREA GERMANY 39 39 ...

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