Globaljig Quick Pull Instructions For Installation, Use And Maintenance Manual Download Page 2 | Manualshive

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Summary of Contents for Quick Pull

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Page 3: ...entifying the working position 10 5 2 Fastening the hydraulic lift s base to the floor 11 6 SYSTEM CONNECTIONS 12 6 1 Airdraulic connection 13 6 2 Electrical connection 14 7 QUICK PULL ELECTRO HYDRAULIC CONTROL UNIT 400v 15 8 SAFETY ZONE 17 9 RAISING AND LOWERING THE HYDRAULIC POWER LIFT 18 10 TROUBLESHOOTING 19 11 WARNINGS AND PRECAUTIONS TO BE TAKEN 20 12 SAFETY DEVICES 21 13 INSPECTION AND MAIN...

Page 4: ...manual is supplied together with the machine is to be considered an integral part of the machine itself and must always remain with the machine even in the case of sale to a third party The manual must be preserved in a safe place in proximity to the hydraulic lift s place of installation and use The manufacturer reserves the right to make any changes to the lift described in this manual without p...

Page 5: ...tant The manufacturer shall bear no responsibility for any damages caused to persons or property resulting from improper use carelessness or uses other than those for which the hydraulic power lift is expressly intended 2 1 Technical characteristics table MEASUREMENT UNIT OF MEASURE QUICK PULL Maximum capacity Kg lb 2500 5513 Minimum platform height from the ground mm inch 100 3 94 Maximum platfor...

Page 6: ...6 2 2 Quick Pull Hydraulic Power Lift encumbrance dimensions ...

Page 7: ... lift as indicated in the diagram is the side with the hydraulic lifting jacks and the control unit connections outputs In order to obtain maximum stability upon the platform always orient the heaviest portion of the load at the front of the hydraulic power lift HYDRAULIC JACKS FRONT SIDE ...

Page 8: ...g and or improper unpacking 4 HANDLING Handling of the consignment must be performed in compliance with the current safety regulations by personnel who has experience with mechanical load handling Said personnel must be equipped with suitable protective clothing The manual handling of the package containing the hydraulic power lift itself is expressly forbidden The hydraulic power is packaged sepa...

Page 9: ...with the appropriate supplied anchoring screws ATTENTION Failure to comply with this mandatory requirement could lead to risks of load tipping with potentially serious consequences for people and objects In cases where during the installation of the hydraulic power lift the supplied cables result as not being of sufficient length the electrical connections must be redone without splicing the cable...

Page 10: ...hin the garage The flooring must be perfectly level and horizontal and its concrete must possess as a minimum the characteristics described in the previous section If the floor s surface should be rough irregular and or not level suitable spacers must be placed beneath the base of the lift in order to ensure that its support and anchoring points are level Failure to observe this requirement could ...

Page 11: ...ectilinear path for conducting the hydraulic power lift s tubing to the electro hydraulic control unit After having performed the above operations follow the procedure below to fasten the hydraulic power lift to the floor 1 Raise the platform to its maximum height 2 Use a percussion drill to create φ 20 holes A41884 KR20 anchor lodgings with a depth of 6 cm using the holes found on the base as a r...

Page 12: ... compressed air tube for controlling the opening of the arms ATTENTION In order to avoid functional damage REPLACE the air tight transport cap with the working cap aerated after having positioned the control unit and before using the lift The working cap is found within a nylon bag inside the mobile control unit COMPRESSED AIR SUPPLY SAFETY RELEASE OIL PRESSURE SUPPLY LIFT BASE CONTROL UNIT ...

Page 13: ...pressed air distribution system The lack of this device could result in damage to the pneumatic solenoid valve and thereby compromise the arm opening closing functionalities Make sure that all of the connections have been performed properly Even a single incorrect connection or lack of contact will inhibit the equipment s proper function After having checked the control unit s oil level see the am...

Page 14: ...must be performed using the supplied cable If the control unit s electrical power cable is too short it must be completely replaced with a longer cable with technical and safety characteristics identical to those of the original IT IS FORBIDDEN TO SPLICE THE POWER CABLE DANGER It is forbidden to connect the hydraulic power lift s electrical system directly to the garage s system outlets Distributi...

Page 15: ...ELECTRO HYDRAULIC CONTROL UNIT 400v 1 2 3 4 5 6 RIF CODE DESCRIPTION 1 GK6 AIR SOLENOID VALVE 2 GK7 OIL SOLENOID VALVE 3 GK8 1 85KW MOTOR 4 GK9 CONTROL UNIT RIF CODE DESCRIPTION 5 GK1 LIGHT BULB SOCKET 6 GK2 16 SWITCH ...

Page 16: ...16 7 8 9 RIF CODE DESCRIPTION 7 GK3 CONTACTOR 8 GK4 TRANSFORMER 9 GK5 CIRCUIT ...

Page 17: ...le behind him her As already highlighted under point 5 1 the hydraulic power lift s operating area Safety Zone must conform to the following characteristics 1 It must be at least 6 90 m long and 8 00 m wide 2 the hydraulic power lift must be located at the centre of this zone 3 The control unit and consequently the operator when manoeuvring the hydraulic power lift by means of the button panel bus...

Page 18: ... the lower button until the platform has descended completely The lower button is equipped double action The first opens the discharge valve while the second sends air to the safety catch device in order to disengage it This functionality allows for the hydraulic power lift to be placed in safe conditions once the desired height has been reached in fact by lightly pressing the lower button the dis...

Page 19: ...rn off the main switch on the electrical panel and open the control unit s panel to check the status of the fuses Replace them if necessary Motor breakdown Replace the electric motor Pump breakdown Replace the pump The lift does not function Electrical connections Check the efficiency of the connections Insufficient oil in the control unit s tank Check the tank s oil level and add oil if necessary...

Page 20: ... to prevent them from being cut and thereby conducting electrical current throughout the machine s metallic structure This check must always be performed before the lift is activated Always check the load visually especially during lifting making sure that it does incline or shift in an improper or abnormal fashion In such cases lower the lift to ground level and position the vehicle properly Clea...

Page 21: ...21 12 SAFETY DEVICES The Quick Pull is equipped with the following safety devices for the protection of the operator Safety burst valve Safety catch device Emergency arrest button ...

Page 22: ...32 14 WARRANTY The Quick Pull is covered by warranty in its entirety for 24 months on the express condition that no tampering or improper interventions have taken place and that the machine s identification data shown both on the machine s labels as well as in this manual have not been damaged or removed With regards to cases covered under warranty or of specific parts subject to normal wear the m...

Page 23: ...eventual interventions which are performed This will render adequate information regarding the machine s life cycle available at all times Serial number Date of first activation Page 1 2 DATE Repair operation or scheduled Maintenance intervention Spare parts Operator signature and or stamp ...

Page 24: ...24 Serial number Date of first activation Page 2 2 DATE Repair operation or scheduled Maintenance intervention Spare parts Operator signature and or stamp ...

Page 25: ...25 17 ANNEXES ...

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Page 31: ...31 ELECTRICAL SYSTEM SCHEME ...

Page 32: ...32 ELECTRONIC BOARD ...

Page 33: ...33 HYDRAULICS SYSTEM SCHEME ...

Page 34: ...34 PNEUMATIC SAFETY RELEASE SYSTEM SCHEME 2 3 WAY PNEUMATIC SOLENOID VALVE NORMALLY CLOSED 1 SHORT STROKE PISTON ...

Page 35: ...W 1 MANIFOLD 1 2 CAP 1 3 O RING 1 4 VALVE 1 5 VALVE 1 6 VALVE 1 7 COUPLING 1 8 PUMP 1 9 SUCTION TUBE 1 10 DISCHARGE TUBE 2 11 CAP 1 12 CHOKE 1 13 SPECIAL NUT 4 14 FILTER 1 15 TANK 1 16 COIL 1 17 COLLAR 1 18 CAP 1 19 FILTER 1 20 CONNECTOR 1 ...

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