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Description

 

Manual handling means any transporting or supporting of a load (including lifting,  

putting down, pushing, pulling, carrying or moving) by hand or bodily force.

Scope 

 

This assessment will cover the largest unit within each product range.

For specific weights and dimensions please refer to technical data section.

Main Hazards 

Vision may not be clear due to the size of the products.

Adopting an incorrect method of lifting may cause injury, attempting to lift these 

products will require help from others. (Team lifts)

Control Measures

 

Manual lifting procedure

The lift, key factors in safe lifting are:

a. 

Balance

b. 

Position of back

c. 

Positioning of the arms and body

d. 

The hold

e. 

Taking the lead for team lifts

a.  

Balance - 

Since balance depends essentially upon the position of the feet, 

they should be apart about hip breadth with one foot advanced giving full 

balance sideways and forward without tension.  In taking up this position, 

lifting is done by bending at the knees instead of the hips and the muscles 

that are brought into use are those of the thigh and not the back.

b.  

Position of back

 - Straight - not necessary vertical.  The spine must be 

kept rigid, this coupled with a bent knee position, allows the centre line of 

gravity of the body to be over the weight so reducing strain.

c.  

Positioning of arms and body

 - The further arms are away from the side, 

the greater the strain on the shoulders, chest and back. Keep elbows close 

to the body arms should be straight.

d.  

The hold

 - Before lifting ensure you have a good hold.

e. 

 Taking the lead for team lifts

- As 

more than one person is required 

for these products ensure that one 

person is taking the lead.  

This may 

be you

 so ensure that each person 

that is helping is made aware of the 

weight and of the items listed within 

this assessment.  Make sure you and 

any others helping know the route 

you intend to take that it is clear of 

any obstructions.  Never jerk the load 

as this will add a little extra force and 

can cause severe strain to the arms, 

back and shoulders.  If there are steps 

involved decide on where you will 

stop and take a rest period.  Move 

smoothly and in unison taking care 

to look and listen to others helping 

with the lift.  Where possible use 

a sack truck to move the product 

over long flat distances, only lift the 

products when necessary.  If in doubt 

stop and get more help. 

Individual capability

Individual capability plays an important 

part in handling these products.  Persons 

above average build and strength will 

find it easier and should be in good 

health.  Persons below average build and 

strength may require more rest periods 

during the handling process.

Pregnant women should not carry out 

this operation.

Persons who are not in good health 

should seek medical advice prior to 

commencing any lifting or manual 

handling operation.

Residual risk

Following the guidelines given above will 

reduce any risk to injury.  

All persons carrying out this operation 

must be fully trained and copies of the 

specific risk assessment made available 

for inspection and use in their training 

process.

Further guidance on Manual Handling 

can be obtained from the Health and 

Safety Executive.  Manual Handling 

Operations Regulations 1992 (amended 

by Health and Safety (Miscellaneous 

Amendments) Regulations 2002.

MANUAL HANDLING OF APPLIANCE PRODUCTS

APPENDIX

APPENDIX B

WARRANTY INFORMATION

WARRANTY INFORMATION

Gledhill Building Products guarantees the StainlessLite Plus cylinder and 

components against material defect or manufacturing fault for a period of two 

years from the date of purchase. The two year warranty on the stainless steel 

inner cylinder will be extended to twenty five years in domestic properties on the 

registration of the cylinder (see documentation enclosed with the unit).

The above product guarantees are valid provided:

•  It has been installed by a competent installer in accordance with the instructions 

detailed in our installation manual and all relevant Codes of Practice and 

Regulations in force at the time of installation. 

•  No factory fitted parts have been removed for unauthorised repair or replacement 

and the product has not been modified - other than by Gledhill.

•  Any replacement parts used should be authorised, approved Gledhill spare parts. 

•  The cylinder has only been used for the storage of potable water supplied for the 

public mains (-max 200mg/litre chloride).

•  It has not been subject to wrong or improper use, left uncared for, or subjected to 

scale or frost damage. 

•  The unit has been serviced annually by a competent, licenced engineer in 

accordance with the requirement set out in the manual.  

•  The Benchmark TM Commissioning Checklist Service Record included in our manual 

has been completed and updated after each annual service.   

•  Any disinfection has been carried out strictly in accordance with BS6700.

•  For heavy use installation where constant usage / reheat is required titanium 

immersion heaters should be fitted. 

• 

The registration document enclosed with the unit is completed and returned 

within 30 days of purchase by the owner.

 Evidence of purchase and date of supply 

must be submitted upon making a claim.

Guidance in the event of a problem with the StainlessLite Plus

Your cylinder is supported by a large nationwide team of directly employed engineers, 

and our call centre is able to provide technical advice throughout the year. If you have a 

problem during the guarantee period, please call Gledhill Technical. 

Our warranty is valid providing that;

•  All the above guarantee conditions are met

•  Copy of the completed annual service record and commissioning checklist is 

available for inspection

As a HWA Charter Member we endeavour to provide consumers quality assurance, 

product satisfaction, and confidence in Gledhill, that we will deliver a service 

beyond just supplying the product.

Summary of Contents for StainlessLite Plus Direct D120

Page 1: ...WWW GLEDHILL NET ONE NAME EVERY SOLUTION STAINLESSLITE PLUS UNVENTED MAINS PRESSURE HOT WATER STORAGE INSTRUCTION MANUAL DESIGN INSTALLATION SERVICING ...

Page 2: ...faninstallationorsystem containing one of our products unless specifically requested to do so in writing All goods are sold subject to our Conditions of Sale which are set out at the rear of this specification In the interest of continuously improving the StainlessLite Plus range Gledhill Building Products Limited reserve the right to modify the product without notice and in these circumstances th...

Page 3: ... designed for use with a gas or oil boiler and is suitable for both open vented and sealed pumped primary systems When used with a sealed heating system the boiler must incorporate its own energy cut out overheat thermostat StainlessLite Plus Indirect models are listed in Table 2 on Page 8 9 StainlessLite Plus DIRECT StainlessLite Plus INDIRECT StainlessLite Plus DIRECT SOLAR StainlessLite Plus IN...

Page 4: ...89 37 2698 62 15 91 18 106 3 12 976 475 750 n a n a 210 227 n a n a n a n a n a n a n a n a n a 90 n a D120 SL PLUDR120SL L C 47 1 13 37 2765 62 15 122 23 143 3 12 1248 475 1022 n a 680 210 227 53 2 n a n a n a n a n a n a n a n a 119 n a D150 SL PLUDR150SL M C 56 1 37 36 1425 62 15 152 27 176 3 18 1519 475 1293 n a 832 210 227 66 6 n a n a n a n a n a n a n a n a 150 n a D180 SL PLUDR180SL L C 67...

Page 5: ... n a n a n a n a n a 30 5 1 27 0 31 n a n a 41 n a Indirect Slimline IND60 SL PLUIN060SL A 27 0 66 62 16 75 3 12 704 475 478 n a 393 325 n a 24 3 253 n a 195 305 n a n a n a n a n a n a 15 0 49 0 165 n a n a 13 n a IND90 SL PLUIN090SL B 37 0 89 91 20 108 3 12 976 475 750 n a 453 365 n a 48 1 343 n a 195 345 n a n a n a n a n a n a 16 5 0 59 0 165 n a n a 17 n a IND120 SL PLUIN120SL B 47 1 13 122 2...

Page 6: ...Hot water draw off 22mm compression 2 Lift up temperature pressure relief valve 89 96 6 bar 3 Hot water secondary return 22mm not fitted to smaller sizes see table 1 4 Immersion heater 1 BSP 3kW normally on peak 5 22mm cold supply 6 Immersion heater 1 BSP 3kW normally off peak 7 Dual control Overheat stat pocket solar 8 Solar coil return to panel collector 22mm compression 9 Solar coil flow from p...

Page 7: ...ixing valve canbeusedaslongasboththehotandcoldsuppliesaremainsfed However allmains pressure systems are subject to dynamic changes particularly when other hot and cold taps showersareopenedandclosed whichwillcausechangesinthewatertemperature at mixed water outlets such as showers For this reason and because these are now no moreexpensivethanamanualshowerwestronglyrecommendtheuseofthermostatic show...

Page 8: ...orage systems are installed where discharges form safety devices may not be apparent i e in dwellings occupied by blind infirm or disabled people consideration should be given to the installation of an electronically operated device to warn when discharge takes place Safety The safety devices supplied or fitted on an StainlessLite Plus are selected for their suitability for the temperatures and pr...

Page 9: ... the central heating return may be required to reduce excessive flow rates and therefore any potential noise problems Schematic Open Vented Primary System Boiler Pump 150mm max Warming Overflow Pipe F E Cistern Minimum distance as required by boiler manufacturers instructions Motorised Valve Not supplied Motorised Valve Energy cut out Gate Valve Not supplied Schematic Sealed Primary System Boiler ...

Page 10: ...lding regulations part G3 3 63 This product can be supplied from Gledhill part number XC007 which has a inlet temperature limit of 100 C Suitable plumbing configurations for installing this valve are shown on page 19 of this manual NB Any fitted Overheat thermostats may require resetting in the winter months to enable backup heat sources to heat the cylinder Schematic Solar Indirect System Solar P...

Page 11: ...lator 230 VAC 5 Amps HTG VALVE HW VALVE Typical schematic wiring diagram for an unvented installation The electrical installation must comply with IEE requirements For electrical installation refer to BS7671 Note Do not attempt the electrical work unless you are competent to carry out to the above standard Blue Bl Brown Br Green Grey Green Yellow G Gr G Y WIRE COLOUR LEGEND Black Orange Yellow Whi...

Page 12: ...ements When initially opening the taps a small surge in flow may be experienced which disappears as the pressure in the system stabilises This is quite normal with these types of systems and does not indicate a fault In some areas the water will initially appear cloudy but will quickly clear when left to stand This is nothing to be concerned about and is due to aeration of the water WARNING Ifwate...

Page 13: ...ning for drain down procedure If there is an overheat fault and very hot water is being discharged turn off the heat source but not the water supply When the supply is cool check thermostats and energy cut outs in the boiler and immersion heaters and replace the faulty component with one supplied by Gledhill and check that it works correctly before returning the system to full operation The Regist...

Page 14: ...d seat clean undamaged Is heater operating at less than 60ºC Re set temperature NO YES YES NO NO YES YES Is ERV TPRV discharging YES Recommission expansion vessel pressure NO NO FAULT No Hot Water Direct FAULT No Hot Water Indirect Switch on Re set Replace element START Is power on to elements Is control temperature set at 60ºC 65ºC Has high limit tripped Check wiring links continuity and Re set E...

Page 15: ...ed Regulators Aerator forscrewingontoTaps Mixerswithinternal orexternalthreadsontheirnoses AntiVandal models also available 2 MR05 T Range Internal Regulators Push fit into Tap or Mixer seats Produced in three sizes 12 5mm BS1010 12mm 10mm Flangeless models also available for Taps with Low Lift washers 3 MXF Standard Range Screw on tail models for Taps Mixers Fix onto the tails before fitting the ...

Page 16: ...nual handling operation Residual risk Following the guidelines given above will reduce any risk to injury All persons carrying out this operation must be fully trained and copies of the specific risk assessment made available for inspection and use in their training process Further guidance on Manual Handling can be obtained from the Health and Safety Executive Manual Handling Operations Regulatio...

Page 17: ...e which are contained on the Invoice Forms and all Sales are now subject to these Conditions of Sale and Warranty terms only 2 PRICE Once an order or call off has been accepted the price will be held for three months but if delivery is extended beyond that period at the customer s request then we reserve the right to amend the price when necessary The company reviews its pricing annually to adjust...

Page 18: ...o Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments Signature SERV...

Page 19: ...3 474412 OR WWW GLEDHILL SPARES NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website It is an offence to copy or adapt this document without consent of t...

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