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Page 8

Page 9

   Table 2 - Indirect Models

M

odel

St

ock C

ode

Ener

gy E

fficienc

y C

lass

H

ea

t L

oss

Capacit

(T

otal V

olume)

W

eigh

t - Empt

y

W

eigh

t - F

ull

Pr

essur

e Regula

tor 3 bar inlet gr

oup c/w balanc

cold supply

, e

xpansion v

essel c

onnec

tion and 

expansion v

alv

e set a

t 4.5 bar

Expansion V

essel 

siz

e.

Pr

e-

char

ged t

o 3 bar

O

ver

all H

eigh

t

O

ver

all D

iamet

er

Pr

essur

& T

emp

er

atur

e

Relief 

Valv

e 6bar 90°C

22mm S

ec

ondar

y

Return T

apping

O

n P

eak I

mmersion

H

ea

ter - H

igh L

ev

el

Cold F

eed 22mm

Compr

ession C

onnec

tion

O

ff P

eak I

mmersion

H

ea

ter - L

ow L

ev

el

Volume of O

n P

eak 

W

at

er

H

ea

ted

D

ual C

on

tr

ol & O

ver

hea

t S

ta

t

Ex

tr

a S

ta

t P

ock

et

For B

oiler U

se I

f Requir

ed

22mm P

rimar

y Return C

ompr

ession 

Connec

tion

(28mm tails f

or 400 litr

e mo

del)

22mm P

rimar

y F

lo

w C

ompr

ession 

Connec

tion

(28mm tails f

or 400 litr

e mo

del)

22mm S

olar Return

Compr

ession C

onnec

tion

22mm S

olar F

lo

w

Compr

ession C

onnec

tion

D

ual C

on

tr

ol & O

ver

hea

t S

ta

t

Solar P

ock

et

Solar P

ock

et

Sec

ond O

ff P

eak I

mmersion

H

ea

ter - L

ow L

ev

el

kW R

ating of P

rimar

y C

oil

Sur

fac

e A

rea of

Primar

y H

ea

ter C

oil

Pr

essur

e L

oss A

cr

oss

Primar

y H

ea

ter C

oil

Sur

fac

e A

rea of

Solar H

ea

ter C

oil

Pr

essur

e L

oss A

cr

oss S

olar H

ea

ter 

Coil

H

ea

t Up 

Time fr

om 15°C t

o 60°C

(applies t

o P

rimar

y H

ea

t S

our

ce only)

Dedic

at

ed 

Solar V

olume

Watts kW/24hr Litres

kg

kg

bar

Litres  A=mm mm B=mm C=mm D=mm E=mm F=mm Litres G=mm H=mm I=mm J=mm K=mm L=mm M=mm N=mm P=mm R=mm

kW

m

2

bar

m

2

bar

min

Litres

Indirect

IND90

PLUIN090

A

32

0.77

91

20

111

3

12

764

550

522

n/a

382

345

n/a

45.1

272

n/a

235

325

n/a

n/a

n/a

n/a

n/a

n/a

16.5

0.59

0.165

n/a

n/a

17

n/a

IND120

PLUIN120

B

39

0.94

119

23

142

3

12

931

550

689

n/a

437

345

n/a

63.1

327

n/a

235

325

n/a

n/a

n/a

n/a

n/a

n/a

18

0.59

0.165

n/a

n/a

21

n/a

IND150

PLUIN150

B

47

1.13

148

26

174

3

18

1118

550

876

n/a

499

385

n/a

83.2

389

n/a

235

365

n/a

n/a

n/a

n/a

n/a

n/a

18.5

0.68

0.191

n/a

n/a

25

n/a

IND180

PLUIN180

B

55

1.32

178

30

208

3

18

1306

550

1064

n/a

561

425

n/a

103.4

451

n/a

235

405

n/a

n/a

n/a

n/a

n/a

n/a

19

0.78

0.216

n/a

n/a

30

n/a

IND210

PLUIN210

B

62

1.49

208

33

241

3

25

1494

550

1252

1141

632

425

n/a

123.7

513

n/a

235

405

n/a

n/a

n/a

n/a

n/a

n/a

20.5

0.78

0.216

n/a

n/a

32

n/a

IND250

PLUIN250

C

74

1.78

248

38

286

3

25

1744

550

1502

1353

955

505

705

110.5

595

n/a

235

485

n/a

n/a

n/a

n/a

n/a

n/a

21.5

0.97

0.241

n/a

n/a

36

n/a

IND300

PLUIN300

C

86

2.06

287

43

330

3

35

1990

550

1748

1562

1092

505

786

128.5

676

n/a

235

485

n/a

n/a

n/a

n/a

n/a

n/a

25

0.97

0.241

n/a

n/a

38

n/a

IND400

PLUIN400

C

87

2.09

393

55

455

3

2 x 25 2030

630

1787

1595

1117

566

799

180

669

n/a

235

546

n/a

n/a

n/a

n/a

n/a

n/a

30.5

1.27

0.31

n/a

n/a

41

n/a

Indirect Slimline

IND60-SL

PLUIN060SL

A

27

0.66

62

16

75

3

12

704

475

478

n/a

393

325

n/a

24.3

253

n/a

195

305

n/a

n/a

n/a

n/a

n/a

n/a

15

0.49

0.165

n/a

n/a

13

n/a

IND90-SL

PLUIN090SL

B

37

0.89

91

20

108

3

12

976

475

750

n/a

453

365

n/a

48.1

343

n/a

195

345

n/a

n/a

n/a

n/a

n/a

n/a

16.5

0.59

0.165

n/a

n/a

17

n/a

IND120-SL

PLUIN120SL

B

47

1.13

122

24

144

3

12

1248

475

1021

n/a

542

365

n/a

68.6

432

n/a

195

345

n/a

n/a

n/a

n/a

n/a

n/a

18

0.59

0.165

n/a

n/a

21

n/a

IND150-SL

PLUIN150SL

B

56

1.37

152

28

177

3

18

1519

475

1294

n/a

632

445

n/a

89

522

n/a

195

425

n/a

n/a

n/a

n/a

n/a

n/a

18.5

0.68

0.191

n/a

n/a

25

n/a

IND180-SL

PLUIN180SL

C

67

1.61

183

32

213

3

18

1791

475

1566

n/a

722

485

n/a

109.4

612

n/a

195

465

n/a

n/a

n/a

n/a

n/a

n/a

19

0.78

0.216

n/a

n/a

30

n/a

IND210-SL

PLUIN210SL

C

74

1.77

202

35

232

3

25

1963

475

1737

1551

778

485

n/a

122.4

668

n/a

195

465

n/a

n/a

n/a

n/a

n/a

n/a

20.5

0.78

0.216

n/a

n/a

32

n/a

Solar Indirect

SOL180i

PLUIN180S

B

55

1.32

178

31

209

3

18

1306

550

1064

n/a

693

385

n/a

82.2

859

n/a

879

969

235

365

451

941

220

n/a

18

0.59

0.165

0.68

0.191

28

96

SOL210i

PLUIN210S

B

62

1.49

208

35

243

3

25

1494

550

1252

1141

736

385

n/a

105.5

922

n/a

922

1052

235

365

513

1064

243

n/a

18.5

0.68

0.191

0.68

0.191

35

101

SOL250i

PLUIN250S

C

74

1.78

248

40

288

3

25

1744

550

1502

1353

796

505

n/a

136

1002

n/a

982

1152

235

485

595

1252

275

n/a

19

0.78

0.216

0.97

0.241

38

107

SOL300i

PLUIN300S

C

86

2.06

287

44

331

3

35

1990

550

1748

1562

922

505

n/a

155.3

1128

n/a

1108

1278

235

485

676

1128

305

n/a

20.5

0.78

0.216

0.97

0.241

41

125

SOL400i

PLUIN400S

C

87

2.09

393

59

459

3

2 x 25 2030

630

1784

1592

872

557

n/a

190

1060

n/a

930

1190

238

548

651

1383

357

n/a

22

0.97

0.241

1.27

0.31

45

165

Solar Indirect Slimline

SOL180i-SL

PLUIN180SSL

C

67

1.61

183

34

215

3

18

1791

475

1566

n/a

722

365

n/a

109.4

939

n/a

824

1054

195

345

612

1292

280

n/a

18

0.59

0.165

0.68

0.191

28

60

SOL210i-SL

PLUIN210SSL

C

74

1.77

202

36

233

3

25

1963

475

1738

1551

778

445

n/a

122.4

995

n/a

880

1110

195

425

668

1421

301

n/a

18.5

0.68

0.191

0.68

0.191

35

70

A

C

Indirect

D

F

E

I

J

B

G

I

Solar Indirect

N

G

P

E

K

D

A

B

J

M

L

C

NOTES

1.  Not all models - see table 2.

2.  Recovery times based on Primary 

Coil/I.H. duty (ie. assumes the boiler 

output is adequate).

3.  All connections are supplied with 

compression fittings for direct 

connection to copper pipework.

4.  The diagrams shown are generic. 

For exact product specification 

refer to the table eg. the number 

of immersion heaters varies 

depending on model.

5.  Heat up and recovery times based 

on 0.25 l/s primary flow rate and at 

82

°

C flow temperature.

DESIGN

DESIGN

TECHNICAL INFORMATION

TECHNICAL INFORMATION

53°

15° 15° 15

°

7,5

°

Summary of Contents for StainlessLite Plus Direct D120

Page 1: ...WWW GLEDHILL NET ONE NAME EVERY SOLUTION STAINLESSLITE PLUS UNVENTED MAINS PRESSURE HOT WATER STORAGE INSTRUCTION MANUAL DESIGN INSTALLATION SERVICING ...

Page 2: ...faninstallationorsystem containing one of our products unless specifically requested to do so in writing All goods are sold subject to our Conditions of Sale which are set out at the rear of this specification In the interest of continuously improving the StainlessLite Plus range Gledhill Building Products Limited reserve the right to modify the product without notice and in these circumstances th...

Page 3: ... designed for use with a gas or oil boiler and is suitable for both open vented and sealed pumped primary systems When used with a sealed heating system the boiler must incorporate its own energy cut out overheat thermostat StainlessLite Plus Indirect models are listed in Table 2 on Page 8 9 StainlessLite Plus DIRECT StainlessLite Plus INDIRECT StainlessLite Plus DIRECT SOLAR StainlessLite Plus IN...

Page 4: ...89 37 2698 62 15 91 18 106 3 12 976 475 750 n a n a 210 227 n a n a n a n a n a n a n a n a n a 90 n a D120 SL PLUDR120SL L C 47 1 13 37 2765 62 15 122 23 143 3 12 1248 475 1022 n a 680 210 227 53 2 n a n a n a n a n a n a n a n a 119 n a D150 SL PLUDR150SL M C 56 1 37 36 1425 62 15 152 27 176 3 18 1519 475 1293 n a 832 210 227 66 6 n a n a n a n a n a n a n a n a 150 n a D180 SL PLUDR180SL L C 67...

Page 5: ... n a n a n a n a n a 30 5 1 27 0 31 n a n a 41 n a Indirect Slimline IND60 SL PLUIN060SL A 27 0 66 62 16 75 3 12 704 475 478 n a 393 325 n a 24 3 253 n a 195 305 n a n a n a n a n a n a 15 0 49 0 165 n a n a 13 n a IND90 SL PLUIN090SL B 37 0 89 91 20 108 3 12 976 475 750 n a 453 365 n a 48 1 343 n a 195 345 n a n a n a n a n a n a 16 5 0 59 0 165 n a n a 17 n a IND120 SL PLUIN120SL B 47 1 13 122 2...

Page 6: ...Hot water draw off 22mm compression 2 Lift up temperature pressure relief valve 89 96 6 bar 3 Hot water secondary return 22mm not fitted to smaller sizes see table 1 4 Immersion heater 1 BSP 3kW normally on peak 5 22mm cold supply 6 Immersion heater 1 BSP 3kW normally off peak 7 Dual control Overheat stat pocket solar 8 Solar coil return to panel collector 22mm compression 9 Solar coil flow from p...

Page 7: ...ixing valve canbeusedaslongasboththehotandcoldsuppliesaremainsfed However allmains pressure systems are subject to dynamic changes particularly when other hot and cold taps showersareopenedandclosed whichwillcausechangesinthewatertemperature at mixed water outlets such as showers For this reason and because these are now no moreexpensivethanamanualshowerwestronglyrecommendtheuseofthermostatic show...

Page 8: ...orage systems are installed where discharges form safety devices may not be apparent i e in dwellings occupied by blind infirm or disabled people consideration should be given to the installation of an electronically operated device to warn when discharge takes place Safety The safety devices supplied or fitted on an StainlessLite Plus are selected for their suitability for the temperatures and pr...

Page 9: ... the central heating return may be required to reduce excessive flow rates and therefore any potential noise problems Schematic Open Vented Primary System Boiler Pump 150mm max Warming Overflow Pipe F E Cistern Minimum distance as required by boiler manufacturers instructions Motorised Valve Not supplied Motorised Valve Energy cut out Gate Valve Not supplied Schematic Sealed Primary System Boiler ...

Page 10: ...lding regulations part G3 3 63 This product can be supplied from Gledhill part number XC007 which has a inlet temperature limit of 100 C Suitable plumbing configurations for installing this valve are shown on page 19 of this manual NB Any fitted Overheat thermostats may require resetting in the winter months to enable backup heat sources to heat the cylinder Schematic Solar Indirect System Solar P...

Page 11: ...lator 230 VAC 5 Amps HTG VALVE HW VALVE Typical schematic wiring diagram for an unvented installation The electrical installation must comply with IEE requirements For electrical installation refer to BS7671 Note Do not attempt the electrical work unless you are competent to carry out to the above standard Blue Bl Brown Br Green Grey Green Yellow G Gr G Y WIRE COLOUR LEGEND Black Orange Yellow Whi...

Page 12: ...ements When initially opening the taps a small surge in flow may be experienced which disappears as the pressure in the system stabilises This is quite normal with these types of systems and does not indicate a fault In some areas the water will initially appear cloudy but will quickly clear when left to stand This is nothing to be concerned about and is due to aeration of the water WARNING Ifwate...

Page 13: ...ning for drain down procedure If there is an overheat fault and very hot water is being discharged turn off the heat source but not the water supply When the supply is cool check thermostats and energy cut outs in the boiler and immersion heaters and replace the faulty component with one supplied by Gledhill and check that it works correctly before returning the system to full operation The Regist...

Page 14: ...d seat clean undamaged Is heater operating at less than 60ºC Re set temperature NO YES YES NO NO YES YES Is ERV TPRV discharging YES Recommission expansion vessel pressure NO NO FAULT No Hot Water Direct FAULT No Hot Water Indirect Switch on Re set Replace element START Is power on to elements Is control temperature set at 60ºC 65ºC Has high limit tripped Check wiring links continuity and Re set E...

Page 15: ...ed Regulators Aerator forscrewingontoTaps Mixerswithinternal orexternalthreadsontheirnoses AntiVandal models also available 2 MR05 T Range Internal Regulators Push fit into Tap or Mixer seats Produced in three sizes 12 5mm BS1010 12mm 10mm Flangeless models also available for Taps with Low Lift washers 3 MXF Standard Range Screw on tail models for Taps Mixers Fix onto the tails before fitting the ...

Page 16: ...nual handling operation Residual risk Following the guidelines given above will reduce any risk to injury All persons carrying out this operation must be fully trained and copies of the specific risk assessment made available for inspection and use in their training process Further guidance on Manual Handling can be obtained from the Health and Safety Executive Manual Handling Operations Regulatio...

Page 17: ...e which are contained on the Invoice Forms and all Sales are now subject to these Conditions of Sale and Warranty terms only 2 PRICE Once an order or call off has been accepted the price will be held for three months but if delivery is extended beyond that period at the customer s request then we reserve the right to amend the price when necessary The company reviews its pricing annually to adjust...

Page 18: ...o Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments Signature SERV...

Page 19: ...3 474412 OR WWW GLEDHILL SPARES NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website It is an offence to copy or adapt this document without consent of t...

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