background image

Page 6

Page 7

Standard Equipment

The standard configuration of the BoilerMate CP 

is shown opposite. The Printed Circuit Control 

Board, mounted inside the appliance, controls 

the production of the domestic hot water. 

This is pre-wired to a terminal strip where all 

electrical connections terminate. The installer 

must fit components to control the operation 

of the immersion heater. It is supplied with the 

following factory fitted equipment:-

1.   Boiler flow

2.   3kW backup immersion heater

3.   Printed Circuit Board

4.   Plate heat exchanger

5.  Domestic hot water primary (plate heat 

exchanger) pump

6.   Incoming cold water sensor

7.  Strainer and flow regulator

8.  Screwed connection for a drain tap

9.  Top up cistern complete with cold feed/

open vent pipework assembly is supplied 

separately

10.  Store sensor

11.  Cylinder thermostat

12.  Boiler return

13.  Flow sensor

Note

The immersion heater is a low watt density 

type with incaloy 825 sheaths and are specially 

manufactured to suit thermal stores.  It is 

recommended that any replacements should 

be obtained from Gledhill Spares.

The immersion heater is fitted with control 

thermostats and overheat thermostats. 

Immersion heaters without these components 

must not be fitted to the unit.

Optional Extra Equipment

• 

In line scale inhibitor for mains water 

services with hardness levels between 200 

and 300ppm (mg/l) fitted but ready for 

wiring by the installer to the suitable 230V 

ac supply.

• 

Polyphosphate scale inhibitor for fitting on 

site by the installer.

• 

Ballvalve/overflow connector for top up 

cistern.

Figure 1.2

6

7

13

4

5

10

11

3

9

2

1

12

8

Note: 

 The Appliance dimensions above do not 

allow for the100mm high installation base.

The following table of minimum cupboard 

dimensions only allow the minimum space 

required for the appliance (including the F & E 

cistern).  Any extra space required for shelving 

etc in the case of airing cupboards etc must 

be added.

Note: 

 The above dimensions are based on the 

Appliance and the Top up cistern (fitted with a 

ballvalve) being in the same cupboard. 

If the 

manual fill method is chosen the heights can 

be reduced by 125mm.

If pipework needs to rise vertically adjacent 

to the appliance the width/depth will need 

increasing to accommodate this.

Appliance Dimensions

Model

Height

A

Width

B

Depth

C

BMSCP120

1075

530

595

BMSCP150

1145

560

630

BMSCP180

1275

560

630

BMSCP220

1575

560

630

Minimum Cupboard Dimensions

Model

Height

D

Width

E

Depth

F

BMSCP120

1825

570

610

BMSCP150

1895

600

645

BMSCP180

2025

600

645

BMSCP220

2325

600

645

B

E

C

BoilerMate CP

Top up
cistern

Top up
cistern

300

*350

A

100

D

F

Maintenance

access

Figure 1.3

280

420

*Min maintenance
access to comply with 
the Water Regulations
(ballvalve model only)

The minimum 

clear opening in 

front of the 

appliance to be 

at least the 

same depth as 

the appliance.

The cupboard door 
opening will need 
to take into 
account the various 
sizes of appliances.

DESIGN

DESIGN

TECHNICAL DATA

TECHNICAL DATA

Summary of Contents for BOILERMATE CP BMSCP120

Page 1: ...WWW GLEDHILL NET ONE NAME EVERY SOLUTION BOILERMATE CP MAINS PRESSURE HOT WATER THERMAL STORE FOR USE WITH CENTRAL PLANT BOILERS INSTRUCTION MANUAL DESIGN INSTALLATION SERVICING ...

Page 2: ... www planningportal gov uk A suitably competent trades person must install the BoilerMate CP and carry out any subsequent maintenance repairs In fact the appliance front cover is secured by 2 screws and this should only be removed by a competent trades person The manufacturer s notes must not be taken as overriding statutory obligations The Domestic Building Services Compliance Guide 2013 defines ...

Page 3: ...ing and will not suffer from the problems associated with using PVCu soil stacks to take the discharge from unvented cylinders The heat losses from thermal stores should not be directly compared with heat losses from unvented or vented cylinders because they are treated differently in SAP This is because the unvented and vented cylinders are tested at 65 C and the thermal store at 75 C Figure 1 1 ...

Page 4: ...for wiring by the installer to the suitable 230V ac supply Polyphosphate scale inhibitor for fitting on site by the installer Ballvalve overflow connector for top up cistern Figure 1 2 6 7 13 4 5 10 11 3 9 2 1 12 8 Note The Appliance dimensions above do not allow for the100mm high installation base The following table of minimum cupboard dimensions only allow the minimum space required for the app...

Page 5: ...ulator on the cold inlet should be removed No check valve or similar device should be fitted on the cold water supply branch to the BoilerMate CP ThehotwaterflowratefromtheBoilerMateCPisdirectlyrelatedtotheadequacyofthe coldwatersupplytothedwelling Thismustbecapableofprovidingforthoseservices which could be required to be supplied simultaneously and this maximum demand should be calculated using p...

Page 6: ...anbeused as long as both the hot and cold supplies are mains fed However all mains pressure systems are subject to dynamic changes particularly when other hot and cold taps showers are opened and closed which will cause changes in the water temperature at mixedwateroutletssuchasshowers Forthis reason and because these are now no more expensivethanamanualshowerwestrongly recommendtheuseofthermostat...

Page 7: ...er Valve not mid position CH flow to dwelling CH return from dwelling Pump position to overcome pressure loss on central heating circuit no additional requirement for system expansion or excess pressure District supply District return District supply District return Pump position to overcome pressure loss on central heating circuit and coil no additional requirement for system expansion or excess ...

Page 8: ...ion The appliance can then be lifted into position in the cupboard on top of the base and the front panel removed by unscrewing the 2 screws and liftingthedoorupandout readyforconnection of the pipework and electrical supplies The feed and expansion cistern support shall be installed ensuring that the base is fully supported the working head of the appliance is not exceeded and the recommended acc...

Page 9: ...uitable servicing valve The overflow warning pipe if provided shall have a continuous fall be fitted to dischargeclearofthebuildingandbesitedsothatanyoverflowcanbeeasilyobserved It shall also be installed in a size and material suitable for use with heating feed and expansion cisterns in accordance with BS 5449 e g 22mm copper and should not have any other connections to it Note If a warning overf...

Page 10: ... E PL SL Room thermostat E C 1 2 3 port divert valve ML MN E PL SL Wiring diagram CH pump required CH Pump L N E Programmer Fuse Spur L N E L N On On Off Off HW CH Store thermostat E C 1 2 2 port zone valve ML MN E PL SL Room thermostat E C 1 2 3 port divert valve ML MN E PL SL Wiring diagram HW CH pump required CH Pump L N E The following control wiring diagrams ensure that the district heating s...

Page 11: ...sections of the Benchmark Checklist located on the inside back pages of this document Thismustbecompletedduringcommissioningandleftwiththeproducttomeet the Warranty conditions offered by Gledhill Basic pump operation testing Inordertoconfirmthatthepumpisoperational and that all air has been cleared from the pump circuitpipework includingthePHE Performthe following actions 1 Ensure that the unit is...

Page 12: ... other combustible materials against or on top of this appliance The front panel should then be refitted Annual Servicing No annual servicing of the BoilerMate CP is necessary However if required the operation of the controls and a hot water performance test can becarriedouttoprovetheapplianceisworking satisfactorily and within its specification If it is decided to carry out the above tests the wa...

Page 13: ...h continuity test dead test to ensure that the appliance is earthed Mains voltage test dead test to ensure that the appliance is isolated Resistance to earth dead test to ensure that the wiring insulation to the product is intact Short circuit test dead test to ensure that no components in the products circuit have a short circuit Visually inspect wiring is correct as per fig 4 3 Connect supply Po...

Page 14: ...ors 12Kohm 25 C B4050K HZ l min HZ l min 20 3 4 95 17 1 25 4 4 100 18 0 30 5 3 105 19 0 35 6 2 110 19 9 40 7 1 115 20 8 45 8 0 120 21 7 50 8 9 125 22 6 55 9 8 130 23 5 60 10 7 135 24 4 65 11 7 140 25 3 70 12 6 145 26 2 75 13 5 150 27 2 80 14 4 155 28 1 85 15 3 160 29 0 90 16 2 165 29 9 flow rate determination SERVICING AND MAINTENANCE FAULT FINDING Check for presence of overheat link An overheat l...

Page 15: ...r can be checked at the same time by removing the upper pipe section Thermal store return check valve return servicing valve Isolate both servicing valves Drain water from the section between the servicing valves Remove the bottom pipe section Check for free movement of the check valve incorporated in the body Remove and replace if the check valve sticks SERVICING AND MAINTENANCE FAULT FINDING Che...

Page 16: ...AtORS ltd Haywood House 40 New Road Stourbridge West Midlands DY8 1PA TeLePHONe 01384 442611 FAX 01384 442612 water Savings water Related Costs Can Be Reduced By good Plumbing Practice TAPS MIXERS SHOWERS Unregulated 25 30 l m Regulated 10 12 l m Over 20 l m 5 6 or 8 l m 2 tap half open Fitted with regulator Unregulated 4 Fixing Options For taps Mixers 1 MK Range Combined Regulators Aerator forscr...

Page 17: ...ese allow one or two persons to have a purposely designed hold at the top of the appliance to ensure easy lifting at the top of the product e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessm...

Page 18: ...Page 34 Page 35 NOTES NOTES NOTES NOTES ...

Page 19: ...ity to replace under the Guarantees whether in contract or in tort including negligence in respect of any one cause of loss or damage claimed to result from any breach of our obligations hereunder shall be limited to actual money damages which shall not exceed 20 000 provided that such monetary limit shall not apply to any liability on the part of ourselves referred to in paragraph a above d Excep...

Page 20: ...o Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments Signature SERV...

Page 21: ...3 474412 OR WWW GLEDHILL SPARES NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website It is an offence to copy or adapt this document without consent of t...

Reviews: