Gillette SPH-120 Operation And Installation Manual Download Page 16

 

PAGE 16

 

Electrician must remove (3) cap screws (see arrows) 

and slide panel down 2 inches, then pull straight out 
for complete removal.  At this point, high voltage wir-
ing terminals are exposed.  Replace panel by posi-

tioning it 2” under roof, sliding it upwards until it 
stops, then replacing (3) cap screws. 

 
The high voltage access panels should only 
be removed by experienced licensed elec-

tricians, repair and service personnel, and 
installers. 

Electrical shock from mishandled bat-

tery. 

Toxic fumes from battery or engine ex-

haust may be inhaled. 

Hot surfaces may cause severe burns. 
Explosions from battery or dry fuel 

fumes being ignited by careless smoking or 

sparks from mishandled tools. 

At engine end, behind bolted panel con-
tains dangerous high voltage electricity.  
These voltages can cause a fatal electric 

shock and will cause sudden illness, dizziness, and 
incoherent actions.  Only experienced licensed elec-
tricians and authorized service technicians should 

have access to this high voltage area. 
 

The 12 VDC battery is not furnished with the standby 
generator set.  The generator can be installed in a 
wide range of temperatures and climate conditions.  
As climates get colder, batteries loose their ability to 

produce required power.  Therefore, battery size 
must be increased. 
 

Climates that reach to a low of 30º F (-1.1 º C) can 
achieve good generator operation with a 12 VDC, 45 
amp hour battery.  Climates that reach below this 
temperature line should have a 55 amp/hour 12 VDC 

battery.   
 

CAUTION:

 All 12 VDC batteries will loose a certain 

percent of their charge while in storage.  It is very 
important to test the battery voltage before it is in-
stalled in generator and taken to jobsite.  A fully 
charged battery must test at 12.5 – 13.0 volts DC.  

Also, the correct battery for models SPH-85, SPH-100, 
SPH-120, and SPV-160 must have lug terminals to 
match lug battery cables, for a bolt-together connec-

tion. 
 
This generator is equipped with a battery tray, a bat-
tery hold down strap and battery cables.  Place the 

selected fully charged battery with full electrolyte in 
battery tray and secure with battery hold down 
clamp.   

 
Before connecting battery cables to battery, complete 
the following steps: 
 

1) Set the generator’s toggle switch to “OFF” position.  
The 10 amp fuse in the “remote start/stop” panel is 
left out by the factory (see these locations at “Know 
Your Systems Control Panel” on page 11). 

 
2) Turn off utility power supply to the previously in-
stalled automatic transfer switch. 

 
3) Battery cables are factory connected at the genera-
tor points.  Electrician should connect the red battery 
cable (from engine starter solenoid point) to battery 

post shown with “positive”, POS, or (+) indicator.  
Connect the black battery cables (from frame 
ground) to the battery. 

DANGER

 

BATTERY SELECTION & INSTALLATION

 

WARNING

 

FOR LICENSED ELECTRICIAN’S USE, ONLY 

When small hinged door on engine end of housing is 
un-locked and opened, the control panel is exposed.  

(see item 1, 8 point diagnostic display panel on page 
11).  An access panel, for electrician’s use only, is 

HIGH TEMPERATURE

ENGINE MONITOR

OVER CRANK

OVER SPEED

ENGINE RUNNING

UNDER SPEED / FAIL

LOW OIL

NOT IN STANDBY

LOW BATTERY

MODE SELECTOR

TEST

OFF / RESET

STANDBY

SenDEC

ON

ON

50 AMP

CIRCUIT BREAKER

(PANEL COVERING HIGH 

VOLTAGE TERMINALS) 

HINGED DOOR REMOVED 

FOR CLARITY 

TIGHTENING TORQUE REQUIREMENTS FOR 

FIELD WIRING TERMINALS 

FIELD CONNECTION 

SCREW SIZE 

WIRE SIZE 

AWG 

TORQUE 

(LB/IN) 

TS1  

REMOTE START WIRES 

#6 14 12 

COMMERCIAL POWER 

#6 

14 

12 

TS2 GENERATOR 

OUTPUT  & EXTERNAL 

GROUND LUG   

18-10 20 

8 25 

6-3 35 

2 40 

LUG TYPE 

CONNECTOR  

Summary of Contents for SPH-120

Page 1: ...OPERATION AND INSTALLATION GUIDE FOR MODELS SPS 100 SPH 120 SPS 120 SPV 160 GILLETTE GENERATORS AUTOMATIC POWER SYSTEMS...

Page 2: ...tural Gas NG 12 13 Gaseous Dry Fuel System Liquid Propane Gas LPG 14 15 Prepare for Generator Operation 15 18 Access to Interior Battery Selection Installation Electricians Wiring Installation Final P...

Page 3: ...procedure is used and is not recommended by GILLETTE the person or company responsible for the generator modification must assume all responsibility for safety and correct operation for the operator s...

Page 4: ...AU TIONS Starting batteries are not furnished with your generator set but they are available through your installing contractor The home standby generator requires a Group 36 12 VDC fully charged batt...

Page 5: ...running engine produces a poisonous gas from its muffler exhaust pipe This is an odorless in visible and colorless poison that cannot easily be detected Breathing carbon monoxide will cause fa tigue h...

Page 6: ...ical output shows sparks smokes emits flames vibrates or shows any other abnormal operation Do not modify generator design Do not modify carburetion system as it is factory set for C A R B EPA emissio...

Page 7: ...ibility of the sepa rate manufacturers of the ATS PRE INSTALLATION PLANNING The beginning installation requires some thought and planning The following illustrations are meant to fa miliarize reader w...

Page 8: ...ther air intakes should be minimum 10 feet from exhaust end 6 Windows and doors on adjacent walls to be closed at all times during generator operation 7 Nearest roof overhang vent should be 10 feet fr...

Page 9: ...best place for these two neutrals to meet generator and utility neutral is in the auto matic transfer switch However still connect gen set mechani cal ground to the stake All factory gen sets have a...

Page 10: ...with the entire generator set 11 12 VDC battery charger Installer must connect 120 volt 1 phase utility power to this charger 12 Oil drain with flexible drain hose NOTE Change oil after every 50 hour...

Page 11: ...to normal operation C Hour Meter Total hours of use and is used as service reminder D Main Line Circuit Breaker UL 146 circuit breaker will trip open upon short circuits or overloads KNOWYOUR SYSTEM C...

Page 12: ...sure must be 6 to 8 inches water column 4 to 4 ounces and minimum 1000 BTU rating per cubic foot hour Figure 1 BTU Values based on 1000 BTU s per cubic foot Gas supplier may need to know Nat Gas consu...

Page 13: ...l new installations plus any future repair or troubleshooting procedures must include a natural gas manometer test This test should be conducted after all other natural gas appliances have been turned...

Page 14: ...135 cu ft can be de livered over a 50 ft distance with a 1 diameter fuel pipe INSTALLER S RESPONSIBILITY Use Figure 4 chart to learn cubic feet hour value of generator to be installed Use Figure 5 cha...

Page 15: ...LPG tank are reasonably close 20 Ft to 50 Ft as it results in short runs for both electric wires and LPG fuel lines When these two identities are far apart always choose to locate generator as close t...

Page 16: ...jobsite A fully charged battery must test at 12 5 13 0 volts DC Also the correct battery for models SPH 85 SPH 100 SPH 120 and SPV 160 must have lug terminals to match lug battery cables for a bolt to...

Page 17: ...tery charger before working on battery terminals A battery can cause a chemical burn Before working on a battery follow safe procedures Wear full eye protection and protective clothing When battery el...

Page 18: ...unction The generator will not ex ercise in this position TEST position will start the engine but will not dis connect utility power from the transfer switch This position is used for testing the gene...

Page 19: ...re position this LPG venture For natural gas operation remove the carburetor flexible fuel line from LP stamped brass fitting and dead end brass cap from NG stamped brass fitting Attach fuel line to...

Page 20: ...r switch ATS STEP 2 Turn the MODE SELECTOR switch located on the control panel from OFF RESET position to TEST position This will establish the first engine start cycle With the ENGINE RUNNING lamp lo...

Page 21: ...rong enough to perform under this demanding scenario However if the load is 75 or more induc tive large motors UPS systems large air condition ers it may be necessary to install a time delay de vice a...

Page 22: ...or Inspect the debris guard on engine air intake to insure no obstructions have accumulated Inspect radiator liquid cooled sets to insure no debris accumulation has occurred Some generator models have...

Page 23: ...L CONNECTION THERE ARE TWO KNOCK OUT HOLES ON THE RIGHT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT GENERATOR END VIEW CONTROL DOOR PANEL THIS PANEL IS HERE TO HELP WITH INITIAL WIRING I...

Page 24: ...POLY BASE AS SHOWN USING 5 16 18 HEX NUT TO LOCK BOLT IN PLACE INSTALL GEN SET AND METAL BASE ONTO EXTENEDED 5 16 18 BOLT AND SECURE WITH LARGE FLAT WASHER AND HEX NUT CAUTION TIGHTEN NUT ONLY TO HOLD...

Page 25: ...IS A 3 4 THREADED PIPE FOR CONNECTION ELECTRICAL CONNECTION THERE ARE THREE PLUGGED HOLES ONE ON THE RIGHT HAND SIDE AND ONE ON THE LEFT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT FULL...

Page 26: ...NOT ENERGIZED GAS REGULATOR NOT OPENING SPARK PLUG IS DEFECTIVE OR SPARK PLUG WIRE IS DEFECTIVE OR DISCONNECTED VENTS IN GAS REGULATOR IS PLUGGED UP C ENGINE RUNS ERRATIC AIR CLEANER IS DIRTY AND NEED...

Page 27: ...START STOP HIGH TEMPERATURE DRY START STOP CONTACTS FROM OTHER EQUIPMENT NEUTRAL ENCLOSURE GROUND MECHANICAL GROUND LOAD SIDE 120 240 VAC AND NEUTRAL CONNECT TO TRANSFER SW GROUND STAKE FOR CONTROLLE...

Page 28: ...LINES X YEARLY FUEL LINES X YEARLY CONNECTOR JOINTS X YEARLY EXHAUST MUFFLER X EVERY 6 MONTHS SPARK ARRESTOR X EVERY 6 MONTHS FLEX LINE X EVERY 6 MONTHS LEAKAGE X EVERY 6 MONTHS JOINT CLAMPS X EVERY 6...

Page 29: ...g table to keep a record of all periodic and unscheduled maintenance and service See Ser vice Schedule Record the name address and phone number of your authorized GILLETTE service center DATE HOUR MET...

Page 30: ...5 OWN 794 20080828 Gillette Generators Inc 1340Wade Drive Elkhart IN 46514 Phone 574 264 9639 Fax 574 262 1840 E mail sales gillettegenerators com www gillettegenerators com Call for Tech Support 1 86...

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