Gillette SPH-120 Operation And Installation Manual Download Page 12

 

PAGE 12

 

Propane (LPG) and natural gas (NG) is 
extremely flammable and explosive. 

 

Fire or explosion can cause serious 
burns or death. 

 

LPG is heavier than air and will settle in low areas.  
NG is lighter than air and will collect in high areas.  
The slightest spark can ignite either fuel and can 
cause fire or explosion. 

This home standby generator set leaves the factory 
set up for natural gas (NG) fuel.  This generator can 
be ordered with liquid petroleum gas (LP) from the 

factory or it can easily be converted at the jobsite 
with no special tools or test equipment. 
 

All piping and layout planning must comply with 
NFPA 54 (specifications for dry fuel equipment).  Be-
fore fuel pipe installation begins, installer should con-
sult local fuel supplier and the local Fire Marshall to 

learn proper codes/regulations for a safe installation. 
 
Special consideration should be given where local 

conditions include flooding, tornados, hurricanes, 
earthquakes, or unstable ground for the flexibility 
and strength of fuel pipe and pipe connections.  Use 
an approved gas pipe sealant on all threaded pipe 

joints. 
 
All installed gas fuel lines must be purged and leak 

tested prior to initial start-up in accordance to local 
codes, standards, and regulations. 
 
A minimum of (1) approved manual shut-off gas valve 

must be installed in the gas line leading to the gen-
erator.  This valve must be easily accessible. 

A furnished, flexible fuel line is to be in-

stalled between stationary fuel supply pipe 
and fuel inlet pipe to generator.  Always 

install this flexible line in a horizontal, straight man-
ner.  If it is installed with a bend of any degree, it may 

eventually crack at the bend and cause a gas leak, 
causing a possible fire hazard. 

NATURAL GAS FUEL

 

 
Required natural gas fuel pressure must be 6 to 8 

inches water column (4 to 4½ ounces) and minimum 
1000 BTU rating per cubic foot/hour 
 

Figure 1 

* BTU Values based on 1000 BTU’s per cubic foot.  
Gas supplier may need to know Nat. Gas consumption 
at full load, in measurements of cubic feet/hour or 
BTU/hour 

 
 

Figure 2 

 
CAUTION:

 It is critically important to understand that 

as a specific fuel line pipe diameter is extended in 

length, its ability to carry the volume of gas, dimin-
ishes in direct proportion. 
 

EXAMPLE 1:

 A model SPH-120, 12 KW generator is 

to be installed 25 feet from gas meter.  In reading the 
charts: figure 1 chart shows this model to require 235 
cubic feet per hour (or 235,000 BTU/HR) gas volume 

to be delivered to generator.  Figure 2 chart shows 
the required 235 cubic feet/hour can only be deliv-
ered up to 20 feet, with ¾” diameter pipe, or up to 50 
feet with a 1” diameter pipe, or up to 90 feet with a 
1¼” diameter pipe.  

This means the original 

planned distance of 25 feet, must be shortened to 

20 feet with ¾” diameter pipe, or use 1” diameter 
pipe at the 25 feet distance. 

 

NATURAL GAS CONSUMPTION AT FULL LOAD 

 

Gen. Model 

Gen. KW 

Cubic Ft./Hr 

BTU/Hr. * 

SPS-100

 

10.0

 

185

 

185,000

 

SPS-120

 

12.0

 

195

 

195,000

 

SPH-120

 

12.0

 

235

 

235,000

 

SPV-160

 

16.0

 

280

 

280,000

 

NATURAL GAS FUEL LINE MAXIMUM 

DIAMETERS AND LENGTHS 

Pipe 

Length In 

Feet

 

Allowed Distance From NG Meter to Gen-Set 

0-10

 

11-

20

 

21-

30

 

31-

40

 

41-

50

 

51-

60

 

61-

70

 

71-

80

 

81-

90

 

Pipe Diamet

er

 

In Inches 

 

 

¾

 

350

 

249

 

200

 

171

 

152

 

138

 

---

 

---

 

---

 

1

 

600

 

415

 

342

 

288

 

251

 

224

 

204

 

187

 

---

 

 

1265

 

890

 

740

 

628

 

553

 

497

 

455

 

421

 

350

 

 

 

Cubic feet of natural gas that can safely be 

carried in its matching pipe diameter.

 

The following LPG and NG fuel information is pro-
vided to assist the fuel installer.  In no way should 
this information be deemed to be all-inclusive or to 

conflict with local dry fuel codes.  Consult your local 
fuel supplier or Fire Marshall for final answers on 
proper local codes and installations. 

THE GASEOUS DRY FUEL SYSTEM INSTALLATION 

WARNING

 

WARNING

 

Summary of Contents for SPH-120

Page 1: ...OPERATION AND INSTALLATION GUIDE FOR MODELS SPS 100 SPH 120 SPS 120 SPV 160 GILLETTE GENERATORS AUTOMATIC POWER SYSTEMS...

Page 2: ...tural Gas NG 12 13 Gaseous Dry Fuel System Liquid Propane Gas LPG 14 15 Prepare for Generator Operation 15 18 Access to Interior Battery Selection Installation Electricians Wiring Installation Final P...

Page 3: ...procedure is used and is not recommended by GILLETTE the person or company responsible for the generator modification must assume all responsibility for safety and correct operation for the operator s...

Page 4: ...AU TIONS Starting batteries are not furnished with your generator set but they are available through your installing contractor The home standby generator requires a Group 36 12 VDC fully charged batt...

Page 5: ...running engine produces a poisonous gas from its muffler exhaust pipe This is an odorless in visible and colorless poison that cannot easily be detected Breathing carbon monoxide will cause fa tigue h...

Page 6: ...ical output shows sparks smokes emits flames vibrates or shows any other abnormal operation Do not modify generator design Do not modify carburetion system as it is factory set for C A R B EPA emissio...

Page 7: ...ibility of the sepa rate manufacturers of the ATS PRE INSTALLATION PLANNING The beginning installation requires some thought and planning The following illustrations are meant to fa miliarize reader w...

Page 8: ...ther air intakes should be minimum 10 feet from exhaust end 6 Windows and doors on adjacent walls to be closed at all times during generator operation 7 Nearest roof overhang vent should be 10 feet fr...

Page 9: ...best place for these two neutrals to meet generator and utility neutral is in the auto matic transfer switch However still connect gen set mechani cal ground to the stake All factory gen sets have a...

Page 10: ...with the entire generator set 11 12 VDC battery charger Installer must connect 120 volt 1 phase utility power to this charger 12 Oil drain with flexible drain hose NOTE Change oil after every 50 hour...

Page 11: ...to normal operation C Hour Meter Total hours of use and is used as service reminder D Main Line Circuit Breaker UL 146 circuit breaker will trip open upon short circuits or overloads KNOWYOUR SYSTEM C...

Page 12: ...sure must be 6 to 8 inches water column 4 to 4 ounces and minimum 1000 BTU rating per cubic foot hour Figure 1 BTU Values based on 1000 BTU s per cubic foot Gas supplier may need to know Nat Gas consu...

Page 13: ...l new installations plus any future repair or troubleshooting procedures must include a natural gas manometer test This test should be conducted after all other natural gas appliances have been turned...

Page 14: ...135 cu ft can be de livered over a 50 ft distance with a 1 diameter fuel pipe INSTALLER S RESPONSIBILITY Use Figure 4 chart to learn cubic feet hour value of generator to be installed Use Figure 5 cha...

Page 15: ...LPG tank are reasonably close 20 Ft to 50 Ft as it results in short runs for both electric wires and LPG fuel lines When these two identities are far apart always choose to locate generator as close t...

Page 16: ...jobsite A fully charged battery must test at 12 5 13 0 volts DC Also the correct battery for models SPH 85 SPH 100 SPH 120 and SPV 160 must have lug terminals to match lug battery cables for a bolt to...

Page 17: ...tery charger before working on battery terminals A battery can cause a chemical burn Before working on a battery follow safe procedures Wear full eye protection and protective clothing When battery el...

Page 18: ...unction The generator will not ex ercise in this position TEST position will start the engine but will not dis connect utility power from the transfer switch This position is used for testing the gene...

Page 19: ...re position this LPG venture For natural gas operation remove the carburetor flexible fuel line from LP stamped brass fitting and dead end brass cap from NG stamped brass fitting Attach fuel line to...

Page 20: ...r switch ATS STEP 2 Turn the MODE SELECTOR switch located on the control panel from OFF RESET position to TEST position This will establish the first engine start cycle With the ENGINE RUNNING lamp lo...

Page 21: ...rong enough to perform under this demanding scenario However if the load is 75 or more induc tive large motors UPS systems large air condition ers it may be necessary to install a time delay de vice a...

Page 22: ...or Inspect the debris guard on engine air intake to insure no obstructions have accumulated Inspect radiator liquid cooled sets to insure no debris accumulation has occurred Some generator models have...

Page 23: ...L CONNECTION THERE ARE TWO KNOCK OUT HOLES ON THE RIGHT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT GENERATOR END VIEW CONTROL DOOR PANEL THIS PANEL IS HERE TO HELP WITH INITIAL WIRING I...

Page 24: ...POLY BASE AS SHOWN USING 5 16 18 HEX NUT TO LOCK BOLT IN PLACE INSTALL GEN SET AND METAL BASE ONTO EXTENEDED 5 16 18 BOLT AND SECURE WITH LARGE FLAT WASHER AND HEX NUT CAUTION TIGHTEN NUT ONLY TO HOLD...

Page 25: ...IS A 3 4 THREADED PIPE FOR CONNECTION ELECTRICAL CONNECTION THERE ARE THREE PLUGGED HOLES ONE ON THE RIGHT HAND SIDE AND ONE ON THE LEFT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT FULL...

Page 26: ...NOT ENERGIZED GAS REGULATOR NOT OPENING SPARK PLUG IS DEFECTIVE OR SPARK PLUG WIRE IS DEFECTIVE OR DISCONNECTED VENTS IN GAS REGULATOR IS PLUGGED UP C ENGINE RUNS ERRATIC AIR CLEANER IS DIRTY AND NEED...

Page 27: ...START STOP HIGH TEMPERATURE DRY START STOP CONTACTS FROM OTHER EQUIPMENT NEUTRAL ENCLOSURE GROUND MECHANICAL GROUND LOAD SIDE 120 240 VAC AND NEUTRAL CONNECT TO TRANSFER SW GROUND STAKE FOR CONTROLLE...

Page 28: ...LINES X YEARLY FUEL LINES X YEARLY CONNECTOR JOINTS X YEARLY EXHAUST MUFFLER X EVERY 6 MONTHS SPARK ARRESTOR X EVERY 6 MONTHS FLEX LINE X EVERY 6 MONTHS LEAKAGE X EVERY 6 MONTHS JOINT CLAMPS X EVERY 6...

Page 29: ...g table to keep a record of all periodic and unscheduled maintenance and service See Ser vice Schedule Record the name address and phone number of your authorized GILLETTE service center DATE HOUR MET...

Page 30: ...5 OWN 794 20080828 Gillette Generators Inc 1340Wade Drive Elkhart IN 46514 Phone 574 264 9639 Fax 574 262 1840 E mail sales gillettegenerators com www gillettegenerators com Call for Tech Support 1 86...

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