Gillette SPH-120 Operation And Installation Manual Download Page 14

 

PAGE 14

 

LPG GAS FUEL

 

 
This home generator system has been set up at the 

factory for natural gas fuel, unless it has been specifi-
cally ordered for vapor withdrawal liquid propane 
gas (LPG).  This installation/operation guide will ex-
plain the factory LPG system.  Additional information 

is available upon request for field conversion from 
one fuel to the other. 
 

LPG fuel is typically at farms or remote areas where 
there is no natural gas fuel. 
 
LPG must be a vapor withdrawal system (the genera-
tor 

will not work on liquid withdrawal systems)

.  

Proper LPG is clean and free of moisture or particu-
late matter. It consists of a propane HD5 grade with 
minimum 2500 BTU’s per cubic foot energy rating.  A 

typical blend is 5% propylene and butane plus a 
minimum 90% propane. 
 

Required LPG vapor withdrawal fuel pressure is 
11-14 inches water column at (6-6½ ounces) 2500 
BTU’s per cubic feet.

 

 

Figure 4 

*BTU VALUES BASED ON 2500 BTU’S PER CUBIC FEET GAS SUP-
PLIER MAY NEED TO KNOW LPG CONSUMPTION AT FULL LOAD, 

IN MEASUREMENTS OF CUBIC FT./HOUR OR BTU/HOUR. 

 

 
Figure 5 

CAUTION:

 It is critically important to understand, 

that as a specific fuel line pipe diameter is extended 

in length, its ability to carry the volume of gas, dimin-
ishes in direct proportion. 
 

EXAMPLE 1:

 In reading the charts: A model SPH-120, 

12  KW  generator  is  to  be  installed  50  feet  from  LPG 
fuel tank.  Figure 4 chart shows this model to require 
85 cubic feet per hour, gas volume to be delivered to 

generator.  Figure 5 chart shows the required 85 cu-
bic feet can be delivered over a 50 foot distance with 
¾” diameter fuel pipe. 
 

EXAMPLE 2:

 A model SPV-160, 16 KW generator set 

is to be installed 70 feet from LPG tank.  In reading 
the charts, fig. 4 chart show this model to require 135 
cu.ft./hr. gas volume to be delivered to generator. 

Fig. 5 chart shows the required 135 cu.ft. can be de-
livered over a 50 ft. distance with a 1” diameter fuel 
pipe. 

 

INSTALLER’S RESPONSIBILITY: Use Figure 4 
chart to learn cubic feet/hour value of generator to 

be installed.  Use Figure 5 chart to learn minimum 
pipe size diameter and maximum distance from 
LPG tank to insure sufficient fuel volume from 

LPG tank to generator. 
 

CRITICAL POINTS FOR A PROPER LPG 

GAS INSTALLATION 

 

Before LPG fuel line plans are made, call your 

LPG supplier, give information on the amount of cubic 

feet/hour (Figure 4) and BTU’s/hour (Figure 5) that 
your generator will use, and ask about local codes 
and regulations concerning LPG fuel connected to 
generators. 

 

Only LPG vapor withdrawal (not LPG liquid with-

drawal) will work on these generators.  Make sure the 
LPG tank has the correct fuel. 

 

LPG fuel pressure must be 6 ounce pressure    

(11-14 inches water column) delivered to the genera-
tor. 
 

Often new LPG tanks or existing LPG tanks al-

ready located at the installation site, have a pre-
installed, primary regulator set for 250 PSI and in-
tended for home heating and cooking.  

This is wrong 

for generator fuel.

 

 

The LPG fuel tank must have a dedicated primary 

LPG fuel regulator mounted at the tank fuel outlet 
point, and set for 6 ounce pressure (11-14 inches wa-

ter column).  A direct, dedicated fuel line connected 
to the 6 ounce fuel tank primary regulator, must be 
connected directly to the generator mounted, secon-
dary regulator, also, set at 6 ounce pressure. 

LPG FUEL CONSUMPTION AT FULL LOAD 

Gen. Model 

Gen. KW 

Cubic Ft./Hr 

BTU/Hr. * 

SPS-100

 

10.0

 

84

 

210,000

 

SPS-120

 

12.0

 

88

 

220,000

 

SPH-120

 

12.0

 

85

 

212,500

 

SPV-160

 

16.0

 

135

 

337,500

 

LPG FUEL LINE MAXIMUM DIAMETERS & LENGTHS 

Pipe Length 

In Feet

 

Allowed Distance From LPG Tank 

to Gen-Set 

0- 

10

 

11-

20

 

21-

30

 

31-

40

 

41-

50

 

51-

60

 

61-

70

 

71-

80

 

81- 

90

 

Pipe Diamete

In Inches 

 

 

½ 

110

 

76

 

61

 

---

 

---

 

---

 

---

 

---

 

---

 

¾

 

227

 

157

 

126

 

107

 

95

 

87

 

78

 

70

 

62

 

1

 

428

 

293

 

236

 

201

 

179

 

164

 

151

 

138

 

129

 

 

807

 

523

 

445

 

379

 

338

 

309

 

285

 

255

 

242 

 

 

Cubic feet of LPG (vapor withdrawal) that can 

safely be carried in it’s matching pipe diameter. 

 

Summary of Contents for SPH-120

Page 1: ...OPERATION AND INSTALLATION GUIDE FOR MODELS SPS 100 SPH 120 SPS 120 SPV 160 GILLETTE GENERATORS AUTOMATIC POWER SYSTEMS...

Page 2: ...tural Gas NG 12 13 Gaseous Dry Fuel System Liquid Propane Gas LPG 14 15 Prepare for Generator Operation 15 18 Access to Interior Battery Selection Installation Electricians Wiring Installation Final P...

Page 3: ...procedure is used and is not recommended by GILLETTE the person or company responsible for the generator modification must assume all responsibility for safety and correct operation for the operator s...

Page 4: ...AU TIONS Starting batteries are not furnished with your generator set but they are available through your installing contractor The home standby generator requires a Group 36 12 VDC fully charged batt...

Page 5: ...running engine produces a poisonous gas from its muffler exhaust pipe This is an odorless in visible and colorless poison that cannot easily be detected Breathing carbon monoxide will cause fa tigue h...

Page 6: ...ical output shows sparks smokes emits flames vibrates or shows any other abnormal operation Do not modify generator design Do not modify carburetion system as it is factory set for C A R B EPA emissio...

Page 7: ...ibility of the sepa rate manufacturers of the ATS PRE INSTALLATION PLANNING The beginning installation requires some thought and planning The following illustrations are meant to fa miliarize reader w...

Page 8: ...ther air intakes should be minimum 10 feet from exhaust end 6 Windows and doors on adjacent walls to be closed at all times during generator operation 7 Nearest roof overhang vent should be 10 feet fr...

Page 9: ...best place for these two neutrals to meet generator and utility neutral is in the auto matic transfer switch However still connect gen set mechani cal ground to the stake All factory gen sets have a...

Page 10: ...with the entire generator set 11 12 VDC battery charger Installer must connect 120 volt 1 phase utility power to this charger 12 Oil drain with flexible drain hose NOTE Change oil after every 50 hour...

Page 11: ...to normal operation C Hour Meter Total hours of use and is used as service reminder D Main Line Circuit Breaker UL 146 circuit breaker will trip open upon short circuits or overloads KNOWYOUR SYSTEM C...

Page 12: ...sure must be 6 to 8 inches water column 4 to 4 ounces and minimum 1000 BTU rating per cubic foot hour Figure 1 BTU Values based on 1000 BTU s per cubic foot Gas supplier may need to know Nat Gas consu...

Page 13: ...l new installations plus any future repair or troubleshooting procedures must include a natural gas manometer test This test should be conducted after all other natural gas appliances have been turned...

Page 14: ...135 cu ft can be de livered over a 50 ft distance with a 1 diameter fuel pipe INSTALLER S RESPONSIBILITY Use Figure 4 chart to learn cubic feet hour value of generator to be installed Use Figure 5 cha...

Page 15: ...LPG tank are reasonably close 20 Ft to 50 Ft as it results in short runs for both electric wires and LPG fuel lines When these two identities are far apart always choose to locate generator as close t...

Page 16: ...jobsite A fully charged battery must test at 12 5 13 0 volts DC Also the correct battery for models SPH 85 SPH 100 SPH 120 and SPV 160 must have lug terminals to match lug battery cables for a bolt to...

Page 17: ...tery charger before working on battery terminals A battery can cause a chemical burn Before working on a battery follow safe procedures Wear full eye protection and protective clothing When battery el...

Page 18: ...unction The generator will not ex ercise in this position TEST position will start the engine but will not dis connect utility power from the transfer switch This position is used for testing the gene...

Page 19: ...re position this LPG venture For natural gas operation remove the carburetor flexible fuel line from LP stamped brass fitting and dead end brass cap from NG stamped brass fitting Attach fuel line to...

Page 20: ...r switch ATS STEP 2 Turn the MODE SELECTOR switch located on the control panel from OFF RESET position to TEST position This will establish the first engine start cycle With the ENGINE RUNNING lamp lo...

Page 21: ...rong enough to perform under this demanding scenario However if the load is 75 or more induc tive large motors UPS systems large air condition ers it may be necessary to install a time delay de vice a...

Page 22: ...or Inspect the debris guard on engine air intake to insure no obstructions have accumulated Inspect radiator liquid cooled sets to insure no debris accumulation has occurred Some generator models have...

Page 23: ...L CONNECTION THERE ARE TWO KNOCK OUT HOLES ON THE RIGHT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT GENERATOR END VIEW CONTROL DOOR PANEL THIS PANEL IS HERE TO HELP WITH INITIAL WIRING I...

Page 24: ...POLY BASE AS SHOWN USING 5 16 18 HEX NUT TO LOCK BOLT IN PLACE INSTALL GEN SET AND METAL BASE ONTO EXTENEDED 5 16 18 BOLT AND SECURE WITH LARGE FLAT WASHER AND HEX NUT CAUTION TIGHTEN NUT ONLY TO HOLD...

Page 25: ...IS A 3 4 THREADED PIPE FOR CONNECTION ELECTRICAL CONNECTION THERE ARE THREE PLUGGED HOLES ONE ON THE RIGHT HAND SIDE AND ONE ON THE LEFT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT FULL...

Page 26: ...NOT ENERGIZED GAS REGULATOR NOT OPENING SPARK PLUG IS DEFECTIVE OR SPARK PLUG WIRE IS DEFECTIVE OR DISCONNECTED VENTS IN GAS REGULATOR IS PLUGGED UP C ENGINE RUNS ERRATIC AIR CLEANER IS DIRTY AND NEED...

Page 27: ...START STOP HIGH TEMPERATURE DRY START STOP CONTACTS FROM OTHER EQUIPMENT NEUTRAL ENCLOSURE GROUND MECHANICAL GROUND LOAD SIDE 120 240 VAC AND NEUTRAL CONNECT TO TRANSFER SW GROUND STAKE FOR CONTROLLE...

Page 28: ...LINES X YEARLY FUEL LINES X YEARLY CONNECTOR JOINTS X YEARLY EXHAUST MUFFLER X EVERY 6 MONTHS SPARK ARRESTOR X EVERY 6 MONTHS FLEX LINE X EVERY 6 MONTHS LEAKAGE X EVERY 6 MONTHS JOINT CLAMPS X EVERY 6...

Page 29: ...g table to keep a record of all periodic and unscheduled maintenance and service See Ser vice Schedule Record the name address and phone number of your authorized GILLETTE service center DATE HOUR MET...

Page 30: ...5 OWN 794 20080828 Gillette Generators Inc 1340Wade Drive Elkhart IN 46514 Phone 574 264 9639 Fax 574 262 1840 E mail sales gillettegenerators com www gillettegenerators com Call for Tech Support 1 86...

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