Gilera Nordwest, Workshop Manual

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SAFETY PROCEDURES
Whenever working with the engine on, never work in closed areas;
always have the area well ventilated due to the toxic gasses (carbon
monoxide) contained in the exhaust.
The battery’s electrolyte contains sulphuric acid. Always protect the
eyes, clothes and skin. If electrolyte gets in the eyes, flush thoroughly
with and seek expert medical assistance promptly.
Petrol is highly flammable and in certain conditions even explosive.
Never smoke in work areas; avoid sparks or flames.
The battery produces hydrogen which is highly explosive. Never smoke
around a battery and avoid sparks and flames, especially when charging.
MAINTENANCE PROCEDURES
Always use original Gilera spare parts and recommended lubricants. The
use on non-original parts or parts not conforming to Gilera specifications
may result in damage to the motorcycle.
Always use the special tools designed specifically for this motorcycle.
Always use new gaskets, O-rings, split pins and safety plates when
reassembling.
Always tighten nuts or bolts starting with those of greater diameter or
found internally; tighten in a diagonal sequence in 2 or 3 passes and to
the recommended torque, unless otherwise noted.
Always use metric tools when working on this motorcycle; metric nuts and
bolts are not interchangeable with the British sizes. The use of either
non-metric tools and/or nuts and bolts may cause damage to the
motorcycle.
Arrange all electrical wires as indicated in the “Cables and wire passage”
paragraph.
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