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9900-1BC Batch Controller Manual

Panel Mount Installation

Tools and Equipment Required

 

Fine-tooth file

 

• ¼ DIN punch or jigsaw suitable for cutting panel opening to within  

1 mm (0.04 in) tolerance.

 

• ¼ DIN punches are available and recommended for creating clean, precise 

openings quickly and easily in most instrument panels.

 

• If a punch is not available, a jigsaw or other cutting tool can be used.  

An adhesive template is provided to help guide the cutting process.  

De-burr and smooth the opening with a file.

Do not mount in direct sunlight.

Recommended clearance on all sides between  instruments is 25 mm (1 in).

1.  Place gasket on instrument, and install through ¼ DIN size opening.
2.  Slide mounting bracket over back of instrument until bracket snaps into 

latches on sides of instrument.

To remove:

1.  Secure instrument temporarily with tape from front or grip from rear of 

instrument. DO NOT RELEASE.

2.  Press bracket clips outward and remove.

Field Mounting

 (Accessory Required)

The Panel Mount unit can be installed in the optional Wall Mount Accessory  

3-9900.392 (159 001 700), for field mount installation, or with either of the Rear 

Enclosure Kits, 3-9900.399-1 (159 001 8340) Hinged Cover, or 3-9900.399-2 
(159 001 835) Flat Cover.

Panel  Cutout

92  x 92 mm

(+ 0.8, - 0 mm)

3.6 x 3.6 in.

(+0.031, -0 in.)

Panel  Cutout

92  x 92 mm

(+ 0.8, - 0 mm)

3.6 x 3.6 in.

(+0.031, -0 in.)

Panel  Cutout

92  x 92 mm

(+ 0.8, - 0 mm)

3.6 x 3.6 in.

(+0.031, -0 in.)

Panel  Cutout

92  x 92 mm

(+ 0.8, - 0 mm)

3.6 x 3.6 in.

(+0.031, -0 in.)

minimum

clearance

25 mm

(1 in.)

Panel

Quick-clip

Gasket On
Front Side
Of Panel

Plugs

Mounting

Bracket

DC Power

Loop V

oltage

3-9900.395

H COMM Module

System Start-up: Step 1

Prepare the Controller installation location. If the back of the Controller is difficult to access 

when installed, wire the removable terminal plugs first, then attach to 9900 Transmitter.

Next step: Wiring (Step 2).  

Dimensions

Installation

54.10 mm
(2.13 in.)

91.44 mm
(3.60 in.)

29.97 mm
(1.18 in.)

8.13 mm
(0.32 in.)

99.06 mm
(3.90 in.)

99.06 mm
(3.90 in.)

Summary of Contents for Signet 9900-1BC

Page 1: ...g meter and models 2000 2507 and 2100 in line flow sensors Your new 9900 1BC Batch Controller system includes the following items Signet 9900 Transmitter 3 9900 1P Signet Relay Module 3 9900 393 Signe...

Page 2: ...y 1 Description 1 Safety Information 1 Warranty Information 2 Product Registration 2 Dimensions 3 Installation 3 Modules 4 Batch Module 4 Relay Module 4 Terminal Identification 5 Software 6 Wiring 7 S...

Page 3: ...NOT RELEASE 2 Press bracket clips outward and remove Field Mounting Accessory Required The Panel Mount unit can be installed in the optional Wall Mount Accessory 3 9900 392 159 001 700 for field moun...

Page 4: ...dule Convert a 9900 Transmitter Generation II or later to a Batch Controller by plugging in a Batch Module 3 9900 397 159 310 163 Optional Module Wiring Wire an external button or keypad customer supp...

Page 5: ...Closed Terminals 7 10 Digital S3 L Frequency Input For sensor wiring PC COMM wiring The 9900 1BC requires regulated 10 8 to 35 2 VDC 24 VDC nominal from an external power supply Maximum current draw...

Page 6: ...than 25 04 please contact your local GF sales office for upgrade information ENTER 3s 1x HOLD ENTER ENTER WARNING Georg Fischer Signet strongly recommends against the use of 4 to 20 mA current loop c...

Page 7: ...n Collector and relay s pg 10 Next step System Setup Step 3 All wiring connections to the 9900 1BC are made via removable terminal plugs In general Terminals accept 12 to 24 AWG wire Strip 7 mm 0 28 i...

Page 8: ...FLOW DATA GND SHLD V DATA GND SHLD V DATA GND SHLD V 515 525 2536 2540 2000 2100 2507 2551 XX 11 Blind Magmeter 2552 DATA GND SHLD V Brown White Blue Black Shield Brown White Blue Black Shield Black...

Page 9: ...ternal button or keypad not supplied to remotely control the 9900 1BC by wiring the Batch Module as shown 3 9900 397 Batch Module Start Resume Common Stop Inhibit 9900 Batch Controller Module revised...

Page 10: ...l device needs logic 0 logic LOW input when the Open Collector is de energized in an NPN configuration set R1 NORMAL to CLOSED in the RELAY menu PWR PWR Loop Loop OC OC Pull Up Resistor 5K 10K 1 4 W P...

Page 11: ...Batch Percentage Window Time High Limit Hysteresis Low Limit Process Window Hysteresis MISSING Missing Signal Activates relay when no flow is detected for X seconds during a batch cycle X is user defi...

Page 12: ...Hysteresis Time Low Setpoint Process Time High Limit Hysteresis Low Limit Process High Setpoint Relay energized Relay de energized Batch Percentage Window Process 0 0 100 0 100 0 100 Overrun 90 100 Re...

Page 13: ...e through a smaller bypass line to reduce the fill rate see diagram After the batch is dispensed the bypass relay de energizes completing the sequence NOTE If Relay 1 is selected for Two Stage operati...

Page 14: ...Navigation Keys Mechanical Relay R3 Indicator LED ENTER UP DOWN keys Scroll through Menu options or adjust values during editing Press both together to exit a menu or escape without saving RIGHT key...

Page 15: ...is basic operating procedure repeats throughout the 9900 program 1 Press ENTER for 3 seconds to enter EDIT menu 2 Press to move to a specific menu item 3 Press ENTER key to select the item for editing...

Page 16: ...s No password is necessary to change display selection Output settings cannot be edited from the View Mode The display will return to the VIEW mode if no button is pressed for 10 minutes Password Over...

Page 17: ...ning Note ENTER button stops batch in any screen on VIEW Mode Time Left displays estimated time remaining in minutes until batch is completed Percent Complete displays percent remaining or percent com...

Page 18: ...g source volume Displays if SOURCE VOLUME is ON Reset source volume with key Note If PWD REQUIRED is set to YES you may be prompted to enter your password PWD REQUIRED setting can be changed in the OP...

Page 19: ...h overrun Manual Overrun Compensation ADVANCED Mode only When Manual Compensation is enabled a batch will be stopped when the dispensed batch volume reaches an amount equal to the batch size volume mi...

Page 20: ...00 mA Default 20 mA Test Loop Press or to manually output a current value from 3 6 mA to 21 00 mA to test the output loop INPUT Menu LOOP Menu Mode Select Select ADVANCED or SIMPLE Mode ADVANCED Mode...

Page 21: ...esired ON delay Default 5 sec Note If MISSING has a delay value in the Input menu the relay will be delayed by the combination of the Input On Delay and the Relay On Delay Stop Batch In HI FLOW MISSIN...

Page 22: ...on page 13 Main Relay Select ADVANCED Mode only Selects the specified relay as the main relay for two stage valve control This relay will be de energized when the batch volume reaches the setpoint pe...

Page 23: ...S Source Volume Selects SOURCE VOLUME display option Choose ON or OFF Default OFF Volume Reset If SOURCE VOLUME is ON set the reset value for the source volume Default 1000 GAL Bar Graph Source If SOU...

Page 24: ...ff percentage cannot be zero Volume entered during Volume Calibration is too low to calculate a K Factor K Factor error during volume calibration Value cannot be zero At least one batch must have a no...

Page 25: ...nd returns to VOLUME CAL 5 Press ENTER to accept the new K Factor 9900 displays SAVING or press keys simultaneously to escape without saving and return to Enter Volume NOTE You may enter your own calc...

Page 26: ...dance 12 V loop power 250 max 18 V loop power 500 max 24 V loop power 750 max Environmental Requirements Ambient operating temperature Backlit LCD 10 C to 70 C 14 F to 158 F Storage Temp 15 C to 70 C...

Page 27: ...00 mA OC Outputs 1 Analog Outputs 1 passive Specifications Standards and Approvals CE UL CUL RoHS compliant Manufactured under ISO 9001 for Quality ISO 14001 for Environmental Management and OHSAS 18...

Page 28: ...ht Angle 6682 1103 159 001 711 Relay Module Plug 3 Pos Right Angle 6682 1104 159 001 712 Loop Power Plug 4 Pos Right Angle 6682 3004 159 001 725 Freq S3 L Plug 4 Pos In Line 6682 3104 159 001 713 Freq...

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