Conductrix Wampfler 0832 Installation Instructions Manual Download Page 1 | Manualshive

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Installation Instructions

Positioning module

Conductor rail program 0832, C-rail,
Console, ProShell

MV0800-0015a-EN

www.conductix.com

translated document

Page 1 of 23

Order number:

0800xx-…

Table of contents

1

Terminology ................................................................................................................................................................................ 3

2

Conductor rail program 0832 ...................................................................................................................................................... 3

2.1

Structure and product description ................................................................................................................................ 4

2.2

Installation ................................................................................................................................................................... 5

2.2.1

Add-on variants ........................................................................................................................................................... 5

2.2.2

Clipping in the band holder .......................................................................................................................................... 6

2.2.2.1

Installation in support profile ........................................................................................................................................ 6

2.2.2.2

Installation on insulation profile ................................................................................................................................... 6

2.2.3

Inserting/clipping the positioning band profile into the band holder ............................................................................. 7

3

C-rail ........................................................................................................................................................................................... 9

3.1

Structure and product description ................................................................................................................................ 9

3.2

Installation ................................................................................................................................................................... 9

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Summary of Contents for 0832

Page 1: ...s 1 Terminology 3 2 Conductor rail program 0832 3 2 1 Structure and product description 4 2 2 Installation 5 2 2 1 Add on variants 5 2 2 2 Clipping in the band holder 6 2 2 2 1 Installation in support profile 6 2 2 2 2 Installation on insulation profile 6 2 2 3 Inserting clipping the positioning band profile into the band holder 7 3 C rail 9 3 1 Structure and product description 9 3 2 Installation...

Page 2: ...profile into the band holders 13 5 ProShell 15 5 1 Structure and product description 15 5 2 Installation 16 5 2 1 Clipping in the band holder 16 5 2 1 1 Installation into support profile 16 5 2 2 Inserting clipping the positioning band profile into the band holders 17 6 Positioning band 19 6 1 Operating principle of the BPS laser BPS 34 BPS 37 and BPS 300 series 19 6 2 Interruption of the position...

Page 3: ...tioning band The information carrier for positioning systems For example it can be printed with QR codes or barcodes Gen erally self adhesive It can be or is already affixed to the positioning band profile Code A representation of data in binary symbols that is machine read and then electronically processed ex barcode or QR code 2 Conductor rail program 0832 First read operating instructions BAL08...

Page 4: ...the Conductor rail program 0832 variant consists of the following components Item Name Order No Note 1 Positioning band profile 08 3130467 with affixed positioning band 08 3130466 without affixed positioning band Separate positioning bands for affixing 08 3198189 08 3053615 2 Band holder 08 H016 0257 3 Clamping unit 08 S008 0301 4 Holding plate 08 H016 0269 Fig 1 Conductor rail program 0832 Instal...

Page 5: ...ications Band holder Installation variant P0 top Installation variant P0 bottom Installation variant P7 08 H016 0257 08 H016 0258 08 H016 0259 The distance between the band holders should be between 500 and 1000 mm The band holders should be positioned in such a way that they do not move during operation Two installation variants are possible Inserting clipping the positioning band profile into th...

Page 6: ...into the gap in the tubular profile area and then turning it until the hook clips into the area of the C slot Fig 2 Clipping the hook into the C slot Fig 3 Hook clipped into C slot 2 2 2 2 Installation on insulation profile Fastening to the insulation profile is done by pressing the band holder into the lowest pole of the insulation profile Make sure that the band holder does not cover the poles a...

Page 7: ... lane If necessary turn the positioning band in the lane The positioning band must be aligned with the reader and the start code must be on the correct side of the Lane see Chapter 6 3 Installation variant P0 top Fig 6 Clip in the positioning band profile Fig 7 The positioning band profile is attached Installation variant P0 bottom Fig 8 Clip in the positioning band profile Fig 9 The positioning b...

Page 8: ...th sides as shown in the illustration and then screw it to the tensioning unit Fig 10 Installation variant 1 or 2 Fig 11 Installation variant 3 The holding plates are screwed to the support profile depending on the intended position for installation variants see table in chapter 2 2 1 The tensioning units are connected to the holding plates in order to tension the positioning band profile in a str...

Page 9: ... 3053615 2 Band holder 08 H016 0267 3 4 Clamping unit with holding plate 08 S008 0305 Fig 12 C rail 3 2 Installation ATTENTION The positioning band profile must be free of excessive tension When mounting and tensioning the tensioning unit with a holding plate no waves may arise in the positioning band profile The distance between the band holders should be between 500 and 1000 mm The band holders ...

Page 10: ... band roller profile CAUTION Make sure that the positioning band profile is correctly aligned in the lane Before inserting clipping in the positioning band profile check the alignment of the positioning band in the lane If necessary turn the positioning band in the lane The positioning band must be aligned with the reader and the start code must be on the correct side of the aisle see chapter 6 3 ...

Page 11: ...m 0832 C rail Console ProShell MV0800 0015a EN www conductix com translated document Page 11 of 23 Fig 17 Drilling the positioning band profile The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line ...

Page 12: ...ing band profile 08 3130467 with affixed positioning band 08 3130466 without affixed posi tioning band Separate positioning bands for affixing 08 3198189 08 3053615 2 Band holder 08 H016 0268 3 4 Clamping unit with holding plate 08 S008 0305 Fig 18 Console Fig 19 C rail 4 2 Installation 4 2 1 Screwing on the band holder ATTENTION The positioning band profile must be free of excessive tension When ...

Page 13: ...cutting The following activities may result in injury due to cutting due to carelessness Wear suitable protective clothing such as gloves and work safety shoes The positioning band roller profile can spring open when unlocking Avoid danger of injury when unlocking the positioning band roller profile CAUTION Make sure that the positioning band profile is correctly aligned in the lane Before inserti...

Page 14: ...the positioning band profile must be easily and freely movable in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes Pre drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit Fig 24 Drilling the positioning band profile The tensioning units are connected to ...

Page 15: ...roShell variant consists of the following components Item Name Order No Note 1 Positioning band profile 08 3130467 with affixed position ing band 08 3130466 without affixed posi tioning band Separate positioning bands for affixing 08 3198189 08 3053615 2 Band holder 08 H016 0263 3 Clamping unit 08 S008 0301 4 Holding plate 08 B020 6704 Fig 25 ProShell Positioning band profile top Fig 26 ProShell P...

Page 16: ...sion When mounting and tensioning the tensioning unit with a holding plate no waves may arise in the positioning band profile 5 2 1 Clipping in the band holder 5 2 1 1 Installation into support profile Fastening to the support profile is done by threading the band holder into the gap in the tubular profile area and then turning it until the clip is clipped into the area of the slot Fig 27 Clipping...

Page 17: ...nment of the positioning band in the lane If necessary turn the positioning band in the lane The positioning band must be aligned with the reader and the start code must be on the correct side of the aisle see chapter 6 3 Fig 29 Clip in the positioning band profile band holder is attached at the top Fig 30 Clip in the positioning band profile band holder is attached at the bottom If the band holde...

Page 18: ...om translated document Page 18 of 23 Pre drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit Fig 31 Drilling the positioning band profile The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line ...

Page 19: ...he distance between the positioning band and the optics A distance of 150 mm yields a reading width of 130 mm theoretically 3 25 labels Taking the inclination into account the laser therefore reads three of at least one required label The laser needs a code label to calculate and provide the position This means that the system has a high level of resilience to damage or contamination of the positi...

Page 20: ...idth of several millimeters can simply be glued over The positioning band may not be inter rupted at this point Glue over protruding screw heads Cut out the code label covering the screw head at the cutting edges If application results in a gap it is recommended that the positioning band be affixed over this gap and then cut at the relevant cutting marks If the gap is so small that the scanning be...

Page 21: ...loose positioning band not affixed in place With positioning band profile already affixed Stick the positioning band onto a clean grease free strip The following situations can occur at a defined starting point start of lane code 0 in each case with a view to the conductor rail positioning band 6 3 1 Lane start on left Standard coding from 0 and ascending to the right Labeling numbering visible on...

Page 22: ...sitioning band even in the event of minor damage to the positioning Due to environmental influences higher temperatures during transport and storage small wrinkles may occur in individual cases The wrinkles are physical and do not represent a technical defect Their function is not affected 6 4 1 1 Correcting wrinkles To remove wrinkles the positioning band can be cut at the next cutting mark using...

Page 23: ...rcode positioning systems BPS 34 37 Heading Downloads These files contain all the code label information for a posi tioning band from length 0 500 m to 9500 m 9999 m 1 m of positioning band is shown on each DIN A4 page This meter of band is divided into 5 lines of 20 cm each with 5 code labels of 4 cm each Steps to replace the defective area 1 Determine the coding of the defective area 2 Print the...

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