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13

9900-1BC Batch Controller Manual

ERROR – Error:

If using S

3

L flow sensor, activates relay when no 

sensor is detected.

MULTIPLE – Multiple Mode:

Activates relay when any one of the four enabled 
conditions are met.  User can select from Missing 
Signal, Overrun, High Flow or Error.

TOT VOL – Totalizer Volume:

When resettable totalizer exceeds specified volume, 

relay activates and latches.

Requires Totalizer Volume Reset to deactivate relay 
(see Reset Total,

 

page 18).

This mode is useful to trigger a reminder when a 

process is due, as for a backwash cycle or filter 

change.

TWO STG – Two Stage: 

This function is designed to prevent overfilling or 

to minimize water hammer. Both the mainline relay 
and the bypass relay are energized when the batch 
starts. The mainline relay then de-energizes at a 

programmed batch percentage, allowing flow to 

continue through a smaller bypass line to reduce the 

fill rate (see diagram). After the batch is dispensed, 

the bypass relay de-energizes, completing the 
sequence.

NOTE:

 If Relay 1 is selected for Two-Stage operation, 

relay 2 defaults to Bypass. If Relay 2 is selected, 
relay 3 defaults to bypass. If Relay 3 is selected,  
relay 2 defaults to bypass.

Advanced Mode 

(See Input Menu - Page 19)

flow

to tank

Bypass valve

Main line

Valve

Bypass Piping

0%

0%

100%

0%

100%

0%

100%

Overrun

90% 100%

Relay 2 Bypass

Relay 1 Main

Time

0%

Flow Input

X

Time

Time

Time

Time

Hysteresis

Time

Process

Hysteresis

Time

Low Setpoint

Process

Time

High Limit

Hysteresis

Low Limit

Process

High

Setpoint

Relay energized

Relay de-energized

%  Batch Percentage

Window

Time

High Limit

Hysteresis

Low Limit

Process

Window

Hysteresis

0%

0%

100%

0%

100%

0%

100%

Overrun

90% 100%

Relay 2 Bypass

Relay 1 Main

Time

0%

Flow Input

X

Time

Time

Time

Time

Hysteresis

Time

Process

Hysteresis

Time

Low Setpoint

Process

Time

High Limit

Hysteresis

Low Limit

Process

High

Setpoint

Relay energized

Relay de-energized

%  Batch Percentage

Window

Time

High Limit

Hysteresis

Low Limit

Process

Window

Hysteresis

Relay Mode Settings

Summary of Contents for Signet 9900-1BC

Page 1: ...g meter and models 2000 2507 and 2100 in line flow sensors Your new 9900 1BC Batch Controller system includes the following items Signet 9900 Transmitter 3 9900 1P Signet Relay Module 3 9900 393 Signe...

Page 2: ...y 1 Description 1 Safety Information 1 Warranty Information 2 Product Registration 2 Dimensions 3 Installation 3 Modules 4 Batch Module 4 Relay Module 4 Terminal Identification 5 Software 6 Wiring 7 S...

Page 3: ...NOT RELEASE 2 Press bracket clips outward and remove Field Mounting Accessory Required The Panel Mount unit can be installed in the optional Wall Mount Accessory 3 9900 392 159 001 700 for field moun...

Page 4: ...dule Convert a 9900 Transmitter Generation II or later to a Batch Controller by plugging in a Batch Module 3 9900 397 159 310 163 Optional Module Wiring Wire an external button or keypad customer supp...

Page 5: ...Closed Terminals 7 10 Digital S3 L Frequency Input For sensor wiring PC COMM wiring The 9900 1BC requires regulated 10 8 to 35 2 VDC 24 VDC nominal from an external power supply Maximum current draw...

Page 6: ...than 25 04 please contact your local GF sales office for upgrade information ENTER 3s 1x HOLD ENTER ENTER WARNING Georg Fischer Signet strongly recommends against the use of 4 to 20 mA current loop c...

Page 7: ...n Collector and relay s pg 10 Next step System Setup Step 3 All wiring connections to the 9900 1BC are made via removable terminal plugs In general Terminals accept 12 to 24 AWG wire Strip 7 mm 0 28 i...

Page 8: ...FLOW DATA GND SHLD V DATA GND SHLD V DATA GND SHLD V 515 525 2536 2540 2000 2100 2507 2551 XX 11 Blind Magmeter 2552 DATA GND SHLD V Brown White Blue Black Shield Brown White Blue Black Shield Black...

Page 9: ...ternal button or keypad not supplied to remotely control the 9900 1BC by wiring the Batch Module as shown 3 9900 397 Batch Module Start Resume Common Stop Inhibit 9900 Batch Controller Module revised...

Page 10: ...l device needs logic 0 logic LOW input when the Open Collector is de energized in an NPN configuration set R1 NORMAL to CLOSED in the RELAY menu PWR PWR Loop Loop OC OC Pull Up Resistor 5K 10K 1 4 W P...

Page 11: ...Batch Percentage Window Time High Limit Hysteresis Low Limit Process Window Hysteresis MISSING Missing Signal Activates relay when no flow is detected for X seconds during a batch cycle X is user defi...

Page 12: ...Hysteresis Time Low Setpoint Process Time High Limit Hysteresis Low Limit Process High Setpoint Relay energized Relay de energized Batch Percentage Window Process 0 0 100 0 100 0 100 Overrun 90 100 Re...

Page 13: ...e through a smaller bypass line to reduce the fill rate see diagram After the batch is dispensed the bypass relay de energizes completing the sequence NOTE If Relay 1 is selected for Two Stage operati...

Page 14: ...Navigation Keys Mechanical Relay R3 Indicator LED ENTER UP DOWN keys Scroll through Menu options or adjust values during editing Press both together to exit a menu or escape without saving RIGHT key...

Page 15: ...is basic operating procedure repeats throughout the 9900 program 1 Press ENTER for 3 seconds to enter EDIT menu 2 Press to move to a specific menu item 3 Press ENTER key to select the item for editing...

Page 16: ...s No password is necessary to change display selection Output settings cannot be edited from the View Mode The display will return to the VIEW mode if no button is pressed for 10 minutes Password Over...

Page 17: ...ning Note ENTER button stops batch in any screen on VIEW Mode Time Left displays estimated time remaining in minutes until batch is completed Percent Complete displays percent remaining or percent com...

Page 18: ...g source volume Displays if SOURCE VOLUME is ON Reset source volume with key Note If PWD REQUIRED is set to YES you may be prompted to enter your password PWD REQUIRED setting can be changed in the OP...

Page 19: ...h overrun Manual Overrun Compensation ADVANCED Mode only When Manual Compensation is enabled a batch will be stopped when the dispensed batch volume reaches an amount equal to the batch size volume mi...

Page 20: ...00 mA Default 20 mA Test Loop Press or to manually output a current value from 3 6 mA to 21 00 mA to test the output loop INPUT Menu LOOP Menu Mode Select Select ADVANCED or SIMPLE Mode ADVANCED Mode...

Page 21: ...esired ON delay Default 5 sec Note If MISSING has a delay value in the Input menu the relay will be delayed by the combination of the Input On Delay and the Relay On Delay Stop Batch In HI FLOW MISSIN...

Page 22: ...on page 13 Main Relay Select ADVANCED Mode only Selects the specified relay as the main relay for two stage valve control This relay will be de energized when the batch volume reaches the setpoint pe...

Page 23: ...S Source Volume Selects SOURCE VOLUME display option Choose ON or OFF Default OFF Volume Reset If SOURCE VOLUME is ON set the reset value for the source volume Default 1000 GAL Bar Graph Source If SOU...

Page 24: ...ff percentage cannot be zero Volume entered during Volume Calibration is too low to calculate a K Factor K Factor error during volume calibration Value cannot be zero At least one batch must have a no...

Page 25: ...nd returns to VOLUME CAL 5 Press ENTER to accept the new K Factor 9900 displays SAVING or press keys simultaneously to escape without saving and return to Enter Volume NOTE You may enter your own calc...

Page 26: ...dance 12 V loop power 250 max 18 V loop power 500 max 24 V loop power 750 max Environmental Requirements Ambient operating temperature Backlit LCD 10 C to 70 C 14 F to 158 F Storage Temp 15 C to 70 C...

Page 27: ...00 mA OC Outputs 1 Analog Outputs 1 passive Specifications Standards and Approvals CE UL CUL RoHS compliant Manufactured under ISO 9001 for Quality ISO 14001 for Environmental Management and OHSAS 18...

Page 28: ...ht Angle 6682 1103 159 001 711 Relay Module Plug 3 Pos Right Angle 6682 1104 159 001 712 Loop Power Plug 4 Pos Right Angle 6682 3004 159 001 725 Freq S3 L Plug 4 Pos In Line 6682 3104 159 001 713 Freq...

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