GEORGE FISCHER +GF+ SIGNET 9020 Intelek-Pro Instruction Manual Download Page 2 | Manualshive

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Summary of Contents for +GF+ SIGNET 9020 Intelek-Pro

Page 1: ...BATCH CONTROLLER GPM RLY 1 RLY 2 ENTER MOD FLOW CAL START STOP GAL BATCH RESUME GF SIGNET Instruction Manual Batch Controller GF SIGNET 9020 Intelek Pro GEORGE FISCHER GF...

Page 2: ......

Page 3: ...GF SIGNET 9020 Intelek Pro Batch Controller Instruction Manual...

Page 4: ...Caution Remove AC power to unit prior to wiring input and output connections Caution Remove AC power before opening unit Electrical shock hazard exists Important Safety Information...

Page 5: ...nnections 9 2 6 Optional Output Connections 9 3 System Configuration 12 3 1 Introduction 12 3 2 CAL Menu Functions 13 3 3 BATCH Menu Functions 14 3 4 Standard Keypad Sequence 16 3 5 CAL Menu 17 3 6 Au...

Page 6: ...ion manual and assorted engineering labels see inner rear cover Warranty Record For your protection record your unit s purchase information for future reference The serial number decal is located on t...

Page 7: ...nsors This controller accepts pulse sine wave frequency signals only 1 3 Standard Outputs Two SPDT 5 A relays provide external device control The sensor pulse output PLS OUT delivers a 5 V square wave...

Page 8: ...ER MOD FLOW CAL START STOP RLY 1 RLY 2 GF SIGNET BATCH CONTROLLER GPM BATCH RESUME 3 5 6 4 1 7 8 9 10 11 BATCH FLOW 2 GAL STOP 7 START 6 Starts the batching cycle and energizes relays 1 and relay 2 St...

Page 9: ...nominal open collector pulse at the completion of each batch cycle CNT 130 ms nominal open collector pulse for each engineering unit measured 8 REMOTE These six terminals are only used when the option...

Page 10: ...ion the splash proof NEMA 4X IP65 rear cover kit is recom mended sec 4 6 Figure 1 External dimensions Panel cutout instructions Recommended panel cutout 3 54 in 90 mm square Maximum panel cutout 3 62...

Page 11: ...7 28 L1 N AC IN GND NO C NC RLY1 DC IN NO C NC RLY2 90 to 132 VAC 60 Hz OR 180 to 264 VAC 50Hz AC Hot AC Ground AC Neutral L1 N AC IN GND NO C NC RLY1 DC IN NO C NC RLY2 17 to 30 VDC 0 5 A GND 15 16 1...

Page 12: ...4 Input Wiring Note To reduce the possibility of noise interference separate signal lines from AC power lines CAUTION Remove instrument power prior to making any input output connections Failure to d...

Page 13: ...modes through the Batch menu see sec 3 7 Two stage shutdown is designed to prevent overfilling in tank applications Relay 2 is ener gized at the start of a batch and de energized when a selected perc...

Page 14: ...a preset volume is detected after the batch cycle ends Figure 7 15 16 17 18 19 20 21 22 23 24 25 26 27 28 L1 N AC IN GND NO C NC RLY1 DC IN NO C NC RLY2 flow to tank external AC DC power valve 1 valv...

Page 15: ...or controller Input Gnd 1 2 3 4 5 6 7 8 9 10 11 12 13 14 RTN STR STP RSM REMOTE EOB CNT SERIAL Tx GND Rx PLS OUT BLK RED SHLD SENSOR Figure 8 Sensor pulse output PLS OUT connections 2 6 Optional Outpu...

Page 16: ...RLY1 DC IN NO C NC RLY2 Note Use a shielded cable and connect shield to the RTN ground terminal as shown Maximum cable lengths 1000 ft 305 m maximum with 22 AWG wire 2000 ft 610 m maximum with 18 AWG...

Page 17: ...50 mA 30 VDC RTN STR STP RSM REMOTE EOB CNT SERIAL Tx GND Rx PLS OUT BLK RED SHLD SENSOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 External counter or accumulator IN Gnd 600 1 5W 5 to 30 VDC Power Supply Gnd F...

Page 18: ...e below Auto cal options if selected 2 stage relay mode if selected Press start Relay 2 setpoint Press stop Enter volume Volume decimal Overrun alarm relay mode if selected New K factor Overrun volume...

Page 19: ...for stable flow rates 5 Flow display decimal Changes the flow display decimal position Decimal may require adjustment to prevent display overflow when certain K factor timebase values are used 6 Total...

Page 20: ...l compensate for installation abnormalities or non standard pipe sizes and allows the operator to compensate for slow valve closure time or pipe run off Auto cal requires an accurate measurement refer...

Page 21: ...ges the batch display from actual flow units to percentage of batch 8 Relay mode Changes relay operation from 2 stage to overrun alarm operation See section 2 4 for operation details 9 2 stage relay s...

Page 22: ...de is factory preset to 0000 3 Select menu CAL or BATCH press menu key repeatedly to scroll through menu 4 Press MOD to select the item for modification 5 Modify item using BATCH RESUME FLOW press MOD...

Page 23: ...cation 0 4 plcs ENTER Modify No Yes CAL Press to enter display averaging time 1 10 seconds MOD Recall original value MOD 1 F L O A V R G Continued on next page MOD Security Code Yes Enter security cod...

Page 24: ...nter personal security code MOD Recall original value MOD 0 S E C C O D E T O T L V O L Press to select volume or batch number display ENTER Modify No Yes CAL Press to select best display contrast MOD...

Page 25: ...shows AUTO CAL Press MOD display shows HIT STRT 2 Press START at beginning of measured flow Display shows HIT STOP 3 Press STOP at end of measured flow Display shows ENTR VOL 4 Enter measured volume...

Page 26: ...Press MOD to show previous overrun volume and repeat step 5 OR Press STOP to re enter measured volume step 4 OR Press ENTER to accept value shown Press FLOW to return to normal operation Record new K...

Page 27: ...dify No Yes Press to select continuous or quantity mode Q T Y M O D E MOD MOD ENTER Modify No Yes MOD Recall original value MOD Press to select batch decimal location 0 4 plcs ENTER Modify No Yes MOD...

Page 28: ...Press to select overrun alarm or 2 stage relay mode O V E R R U N MOD MOD Press to display engineering units or batch percentage Recall original value Relay Mode No Next menu item FLOW Exit menu Next...

Page 29: ...ion Accessing this menu does not affect the batching process in any way Access the view only menu by pressing CAL Each menu item is displayed in the following order by successively pressing the CAL ke...

Page 30: ...un relay mode only 6 Current flow display timebase 7 Current flow display averaging time 24 10 Current 2 stage relay set point 2 stage relay mode only Press the CAL key at this point to repeat the men...

Page 31: ...e Figure 14 3 Slide the electronics assembly 5 from the instrument casing See Figure 15 4 Lift upper retainer with adhesive gasket to install remove plug in cards Be sure plug in cards are properly se...

Page 32: ...his function prohibits unauthorized entry and or alterations to system parameters Enter the entire 4 digit code for complete access Enter the two least significant digits for BATCH menu access only Th...

Page 33: ...1 2 3 4 Signet 5 VDC powered 2000 2507 2536 2540 2550 9020 Rear term Change position 1 for non Signet sensors only that require 12 VDC 5 VDC supplied to sensor rear terminal 12 with 2 2 K pull up resi...

Page 34: ...9000 392 Conduit connector kit for NEMA 4X 198 840 217 back cover kit incl 3 connectors 3 9000 440 1 2 Relay card 198 840 641 3 9020 650 Assorted engineering unit tags 198 840 218 3 9000 395 NEMA 4X I...

Page 35: ...MUST BE Time delay entry Enter time delays in HH MM SS LESS THAN not in HH MM SS format sec 3 7 99 59 59 format 3 INPUT CARD BAD Faulty input card A Verify input card is present MISSING OR no input ca...

Page 36: ...ut or A Check sensor wiring sec 2 3 CALCULATE volume entry error B Verify volume entry and volume K FACTOR decimal position sec 3 6 C Repeat auto cal sequence if sensor input was faulty sec 3 6 30 Ope...

Page 37: ...an RUN 12345 number in quantity in quantity batching mode of run shown batching mode 10 SEC CODE MOD key pressed Unit prompts the operator to enter with security code the entire 4 digit code for full...

Page 38: ...as large amounts of electromagnetic interference or a large voltage transient on the AC power line Displayed error codes represent corrupted setup data in the internal memory which must be re entered...

Page 39: ...ay outputs SPDT contacts 5 A 250 VAC or 30 VDC max resistive load Start stop resume option Switch activated or active low TTL pulse 125 ms min low pulse width Maximum line resistance 50 max line resis...

Page 40: ...e Material ABS plastic Rating NEMA 4X IP65 front NEMA 4X IP65 rear cover optional Bezel dimensions 3 8 X 3 8 X 0 5 in 96 X 96 X 13 mm Chassis dimensions 3 5 X 3 5 X 6 0 in 88 X 88 X 165 mm Electrical...

Page 41: ...Notes...

Page 42: ...Notes...

Page 43: ......

Page 44: ...gashi 1 Chome Naniwa Ku Osaka 556 91 Japan Tel 816 648 2545 Fax 816 648 2565 China Georg Fischer Ltd Rm 1503 Business Residence Bldg of Asia Plaza 2 3 Bldg No 5th Qu Anzhenxili Chaoyang Qu Beijing 100...

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