Genie Z45/25J Operator'S Manual Download

Page: 37 / 38

Part No. 114047

Self-Propelled Servicing Platform

Operator's Manual

Second Edition • Fifth Printing

DECALS

Ground Controls Side

Engine

Side

Drive

Chassis

Platform

Shading indicates decal is hidden
from view, i.e. under covers

Summary of Contents for Z45/25J

Page 1: ......

Page 2: ...d understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be...

Page 3: ...05 and NFPA 70 Definitions for Hanger and Aircraft Class 1 Division 2 Hazardous Environments can be found in NFPA 70 Section 513 3 and are as follows Areas Not Cut Off or Ventilated The entire area of...

Page 4: ...ations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only...

Page 5: ...not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity or...

Page 6: ...ed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not alter or disable the limit switches Do not use air filled tires These machines are equipped w...

Page 7: ...d lug nuts areproperlytightened Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 105 p...

Page 8: ...in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a ma...

Page 9: ...ach work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be...

Page 10: ...act the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazards Do not use any battery charger greater than 48V to charge the batteries Both battery packs must...

Page 11: ...mminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided could result in...

Page 12: ...evel switch 8 Function override switch 9 Glow plug switch 10 Engine start switch 11 Engine idle rpm select switch Platform Control Panel 1 Hornbutton 2 Auxiliary power switch 3 Drive enable indicator...

Page 13: ...2 Drive lights switch 13 Machine not level indicator light 14 Red Emergency Stop button 15 Proportional control handle for drive function and thumb rocker for steer function 8 10 11 15 16 9 12 13 14 1...

Page 14: ...oom up down switch 5 Engine idle rpm select switch turtle low idle rabbit high idle and quickest battery charging 6 Auxiliary power switch 7 Thermometer 8 Key switch for platform off ground selection...

Page 15: ...signed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedure...

Page 16: ...cesection Check the following components or areas for damage improperly installed or missing parts and unauthorizedmodifications R Electrical components wiring and electrical cables R Hydraulic power...

Page 17: ...batteries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Remove the battery vent caps 4 Check the battery acid level If neede...

Page 18: ...indicate cooling system problems 1 Check the fluid level in the coolant recovery tank Add fluid as needed Result The fluid level should be at the FULL mark Coolant specification 50 50 water and coolan...

Page 19: ...rs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and...

Page 20: ...ry power test each function through a partial cycle Result All boom functions should operate 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Turn the key switc...

Page 21: ...yellow triangles point on the drive chassis At the Platform Controls Test Emergency Stop 21 Push in the platform red Emergency Stop button to the off position 22 Activate each machine function contro...

Page 22: ...Test Limited Drive Speed 40 Press down the foot switch 41 Raise the primary boom approximately 2 feet 61 cm 42 Slowly move the drive control handle to the full drive position Result The maximum achiev...

Page 23: ...s moved Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction of travel TestAuxiliaryControls 54 Shut the engine off 55 Pull out the red Emergen...

Page 24: ...Not Operate Unless You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always...

Page 25: ...operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with t...

Page 26: ...start package when needed Be sure to unplug before starting the engine In cold conditions hold the glow plug switch to either side and then start the engine In extreme cold conditions 20 F 6 C and bel...

Page 27: ...o either side 2 Move the appropriate toggle switch according to the markings on the control panel The drive and steer functions are not available from the ground controls Operation from Platform 1 Tur...

Page 28: ...R use the following procedure You will need carpenter slevel straight piece of wood at least 3 feet 1 m long tapemeasure Lay the piece of wood on the slope At downhill end lay the level on the top edg...

Page 29: ...eed does not affect machine function speed Rabbit and foot switch symbol foot switch activated high idle Turtle symbol low idle and slow battery charging Rabbit symbol high idle and quickest battery c...

Page 30: ...o the main platform at the top rail and the toeboard Machine Not Level Indicator Light Light on indicates the machine is not level The tilt alarm will be sounding when this light is on Move the machin...

Page 31: ...charge the batteries in hazardous locations Use the engine or the AC battery charger to rechargethebatteries Charging the Batteries with the Engine Do not operate the engine while the machine is in h...

Page 32: ...safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between thenon steerwheels 4 T...

Page 33: ...ust be loaded and unloaded using a winch as described Free wheel Configuration for Winching 1 Chock the wheels to prevent the machine from rolling 2 Releasethenon steer wheel brakes by turning over th...

Page 34: ...s section Be sure the engine side chassis cover is latched Be sure the worklights are secured in the clamps with zip ties or removed from the clamps and secured to the platform floor SecuringtheChassi...

Page 35: ...he machineweight Lifting Instructions Fully lower and retract the boom Fully lower the jib Remove all loose items from the machine Be sure the auxiliary platform if equipped is fully stowed and all re...

Page 36: ...732 Label EE Approval 2 52437 Notice Kubota Diesel Engine Spec 1 52664 Label Controller Status Indicator Light 1 52787 Notice Charger Operating Instructions 2 72867 Label Driving Lights 1 82279 Platfo...

Page 37: ...047 Self PropelledServicingPlatform 35 Operator s Manual Second Edition Fifth Printing DECALS Ground Controls Side Engine Side Drive Chassis Platform Shading indicates decal is hidden from view i e un...

Page 38: ...7983 kg with auxiliary platform Platform dimensions 6 foot 72 in x 30 in length x width 1 8 m x 76 cm Platform dimensions auxiliary 24 in x 18 in length x width 61 cm x 46 cm Platform leveling self l...

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