Genie S-65 XC CE, Service And Repair Manual

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September 2018 Service and Repair Manual
Boom Components
Part No. 1288652GT S
®
-60 XC
™
• S
®
-65 XC
™
45
14 Place blocks in between the upper and lower
cable tracks and secure the upper and lower
tracks together.
Crushing hazard. If the upper
and lower cable tracks are not
properly secured together, the
cable track could become
unbalanced and fall when
removed from the machine.
15 Attach a strap from an overhead crane to the
cable track.
16 Remove the cotter pin from the cable track pull
tube at the platform end of the boom.
Note: Always replace the cotter pin with a new one.
17 Remove the cable track pull tube guide
fasteners from the cable track guide at the
platform end of the boom. Remove the cable
track guide from the boom.
18 Remove the cable track mounting fasteners
that attach the lower cable track to the primary
boom.
19 Carefully remove the cable track from the
machine and place it on a structure capable of
supporting it.
Crushing hazard. The cable
track could become
unbalanced and fall if not
properly attached to the
overhead crane.
Component damage hazard.
Cables and hoses can be
damaged if they are kinked or
pinched.
Component damage hazard.
The cable track can be
damaged if it is twisted.
How t o R emove t he C able Trac k, S-65 XC and S-65 XC TR AX
How to Remove the Cable Track,
S-65 XC and S-65 XC TRAX
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications,
Hydraulic Hose and Fitting Torque
Specifications.
1 Open the platform control box.
2 Tag and disconnect the foot switch wiring from
the terminal strip inside the platform control
box. Pull the wiring out of the platform control
box.
3 Raise the boom to a horizontal position.
4 Disconnect the wire connectors from the
bottom of the platform control box.
Note: When installing the wire connectors to the
bottom of the platform control box, match the color
of the connectors to those on the control box to be
sure they are installed in the correct location.
5 Remove the mounting fasteners from the
power to platform outlet box bracket. Lay the
outlet box and bracket assembly off to the side.
6 Remove the hose and cable clamps from the
platform support and jib boom.
7 Tag, disconnect and plug the platform leveling
slave cylinder hydraulic hoses from the
bulkhead fittings on the side of the primary
boom. Cap the bulkhead fittings.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
8