Genesis KBE2 Installation And Operation Manual Download | Manualshive

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14

4 x

∅

8.50

216

7.83

199

0.17

4.2

6.69

170

Drive Depth is

5.55

141

4.84

123

DATA

ENT

DSP

FUN

RESET

RUN

STOP

FIGURE 1C – MECHANICAL SPECIFICATIONS (Inches/mm)

for Models KBE2-1125-4, 1150-4, 1101-4, 2101-4 (Pkg. C)

Sec. II – Mounting Inst. (Cont.)

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Summary of Contents for KBE2

Page 1: ...1 P 4302 P 4303 P NEMA 4 IP 65 KBE2 1125 4 1150 4 1101 4 2101 4 2202 4 2203 4 4301 4 4302 4 4303 4 POWER CONV EQ LISTED 16KJ E177007 ISO 9002 Automation and Control 2003 KB Electronics Inc See back co...

Page 2: ...Drive Operation 26 A Digital Keypad Description 26 B Digital Keypad Operation 28 C Programming 30 D Programmable Functions Summary List 36 IX Programmable Functions Detailed 39 X Optional Accessories...

Page 3: ...chanical Specifications for Models KBE2 1125 P 1150 P 1101 P 2125 P 2150 P 2101 P Pkg A 12 1B Mechanical Specifications for Models KBE2 2202 P 2203 P 4301 P 4302 P 4303 P Pkg B 13 1C Mechanical Specif...

Page 4: ...on 22 10A Multifunction Input Terminal Connections 23 10B Multifunction Input Terminal Open Collector Connections 23 11 Multifunction Output Relay and Analog Output Voltage Connections 24 12 Hi Pot Se...

Page 5: ...re 3A on page 18 2 For dual phase 1 3 AC line input models Pkg B and Pkg C1 wire the 1 according to Figures 3B and 3C on page 18 Wire the 3 AC line to Terminals L1 L2 L3 3 For 3 Phase only AC line inp...

Page 6: ...st be used when working with control under power This product is constructed of materials plastics metals carbon silicon etc which may be a potential hazard Proper shielding grounding and filtering of...

Page 7: ...FEATURES Keypad Used for drive operation and programming 3 Digit LED Display Provides indication of drive status and programming Frequency Functions Fault Codes Voltage Current Switch Selects either v...

Page 8: ...ue to bus overvoltage caused by rapid deceleration of high inertial loads Stall Protection Prevents the motor from stalling during startup of high inertial loads Short Circuit Protection Shuts down th...

Page 9: ...1 3 1 3 3 3 3 1 1 1 1 Maximum AC Line Input Current Amps AC 6 0 10 0 19 0 3 0 5 2 9 4 19 0 11 0 27 0 16 0 2 6 4 6 6 5 6 0 10 0 19 0 9 4 Nominal AC Line Input Voltage Volts AC 50 60 Hz 115 115 115 230...

Page 10: ...ut Load Current RMS Amps Phase 7 5 10 5 2 3 3 8 5 2 Nominal Output Voltage Volts AC 0 230 0 230 0 460 0 460 0 460 Phase Input 1 3 1 3 3 3 3 Maximum AC Line Input Current Amps AC 19 0 11 0 27 0 16 0 2...

Page 11: ...t Braking Resistor 1 20 20 Braking Torque with Braking Resistor 2 20 1304 20 Operating Temperature Range C 10 to 50 Humidity Relative Non Condensing 0 95 Maximum Vibration G 1 Output Relay Contact Rat...

Page 12: ...2125 P 2150 P 2101 P Pkg A KBE2 Series 2 1 01 P F S Input Voltage 1 115V 2 230V 4 460V Input Phase 1 1 2 1 3 3 3 Enclosure Type P Panel Mount IP 20 4 NEMA 4 IP 65 Indoor RFI EMI Filter Option F With...

Page 13: ...nclosure must be large enough to allow for proper heat dissipation so that the ambient temperature does not exceed 50 C See Figures 1A 1B 1C and 1D on pages 12 15 Note NEMA 4 IP 65 models are for indo...

Page 14: ...7 83 199 0 17 4 2 6 69 170 Drive Depth is 5 55 141 4 84 123 DATA ENT DSP FUN RESET RUN STOP FIGURE 1C MECHANICAL SPECIFICATIONS Inches mm for Models KBE2 1125 4 1150 4 1101 4 2101 4 Pkg C Sec II Moun...

Page 15: ...meter 11 65 10 85 8 25 9 15 275 295 210 232 Drive Depth with Optional Switches Drive Depth without Optional Switches 8 35 212 181 7 15 RESET RUN STOP DATA ENT DSP FUN 15 FIGURE 1D MECHANICAL SPECIFICA...

Page 16: ...and 600V rated wiring is used on 460 Volt AC models Recommended insulation type is XLPE Do not use type THHN If motor wires exceed 100 feet 30 m a Load Reactor may be required Do not use insulation t...

Page 17: ...C line to Terminals L1 L2 L3 as shown in Figure 3B on page 18 B Ground Connection Earth ground the drive chassis using the green ground screw that is provided on the drive as shown in Figures 3A and 3...

Page 18: ...L1 L and L3 N 3 AC Line Input Ground Earth FIGURE 3B POWER CONNECTIONS for PKG B MODELS with 1 and 3 AC LINE INPUT FIGURE 3C POWER CONNECTIONS for PKG C1 MODELS NEMA 4 with 1 and 3 AC LINE INPUT Brake...

Page 19: ...rive V TERMINAL BLOCK TM2 WIRING INSTRUCTIONS Signal Connections The KBE2 contains 11 signal terminals which can be used for various functions For Terminal Block TM2 wiring information see Table 5 Not...

Page 20: ...and 9 on pages 21 and 22 See Table 7 on page 21 F11 Frequency Control Method is used to program the drive to control motor frequency with an external signal instead of the key pad as described in Sect...

Page 21: ...secure the cover SW1 is located near the top right side of Terminal Block TM2 Replace the cover and the four screws after setting SW1 as described above Tighten but do not over tighten these screws 2...

Page 22: ...the common to Terminal 10 as shown in Figure 9 Set SW1 to the I position a For 4 20 mA DC analog signal input set F11 Frequency Control Method to 001 b For 0 20 mA DC analog signal input set F11 Freq...

Page 23: ...to program Term 7 to Preset Speed 2 Close both Terms 6 and 7 for Preset Speed 3 when switching Terms 6 and 7 together the operation must be within 10 mSeconds TABLE 9 SELECTING PRESET OUTPUT FREQUENCY...

Page 24: ...rated 1 Amp at 30 Volts DC or 250 Volts AC D Analog Output Voltage Connection An analog output voltage 0 10 Volts DC is provided at Terminals 10 and 11 of Terminal Block TM2 This voltage is proportion...

Page 25: ...e Inputs Machine or Equipment Frame Connect Hi Pot High Voltage Dielectric Withstand Tester Hi Pot Tester Motor Wires Frame MAX VOLTAGE 10mA 0mA LEAKAGE RESET H V R Chassis L2 L1 T2 T3 T1 AC Line Inpu...

Page 26: ...en manually reduced to zero This procedure must be followed for each machine to be tested A sug gested hi pot tester is Slaughter Model 2550 WARNING Instantaneously applying the hi pot voltage will ca...

Page 27: ...number will be displayed If the AC line is interrupted for more than 2 seconds then F00 will be displayed when the DSP FUN key is pressed 4 Key The key is used to increase frequency increase to the ne...

Page 28: ...or code is displayed press the RESET key to decrease the function value or code setting e If a fault has occurred press the RESET key to reset the drive 6 DATA ENT Key The DATA ENT key is used to dis...

Page 29: ...ive at the New is Displayed Set Frequency Set Frequency Flashes Power On Press to Change Set Frequency is Displayed New Set Frequency DSP FUN ENT DATA DATA ENT FUN DSP Acceleration Time Press to Enter...

Page 30: ...isplayed f Press the DSP FUN key to return to the frequency display or press the or RESET key to change to another function number C Programming All drive functions have been factory programmed as sho...

Page 31: ...ts Hz Pattern Volts Hz Pattern is used to set the drive for the application in which it will be used as described in Section IX on page 40 F05 is factory set to 004 for 60 Hz Constant Torque applicati...

Page 32: ...loss Note Function F10 must be set to 001 External Contacts and a jumper must be installed between Terminals 3 and 5 of Terminal Block TM2 TABLE 12 FUNCTION F23 F24 F28 CODE SETTINGS Indicates factory...

Page 33: ...es OCS OCA OCC OCd OCb OUV LUC OHC To change the setting of F24 from 000 to 005 1 The drive must be in Stop Mode press the RUN STOP key 2 Press the DSP FUN key to display function number 3 Press the o...

Page 34: ...Description Code Value Description of Code Value F23 Auto Restart After a Fault Has Cleared 000 Factory Setting Enable Auto Restart After a Fault Has Cleared F24 Number of Auto Restart Attempts 005 F...

Page 35: ...nal Contacts a The drive must be in Stop Mode press the RUN STOP key b Press the DSP FUN key to display function number c Press the or RESET key until F10 is displayed d Press the DATA ENT key The fun...

Page 36: ...actory set to 005 Reset to reset the drive after a fault has cleared See Preset Speed oper ation in Section V B 5 on page 23 To change the setting of F20 to Preset Speed 2 a The drive must be in Stop...

Page 37: ...16 kHz 002 5 kHz 005 8 kHz 008 14 4 kHz 003 6 kHz 006 10 kHz 009 15 kHz 0 0 10 0 000 Controlled Deceleration to Stop with DC Injection Braking 001 Coast to Stop 0 0 25 5 1 0 10 0 Function Description...

Page 38: ...ult 000 Enable Reverse Run 001 Disable Reverse Run 000 Enable Auto Restart 001 Disable Auto Restart 0 5 010 Reset Drive for 50 Hz Constant Torque Motor Operation 020 Reset Drive for 60 Hz Constant Tor...

Page 39: ...akes for the drive output to reach zero speed from 60 Hz after a stop or zero speed command is given If the Set Frequency is greater than 60 Hz the deceleration time will be proportion ally increased...

Page 40: ...pattern for a specific application F06 Output Frequency Upper Limit Factory Setting 60 0 60 0 Hz F06 is used to set the output frequency upper limit to the motor and is factory set to 60 0 which will...

Page 41: ...og frequency F09 is factory set to 06 0 which will run the motor at 6 0 Hz To program the drive for Jog operation Multifunction Input Terminals 6 or 7 must be used See F19 on page 45 and F20 on page 4...

Page 42: ...ng If a 0 20 mA DC or 4 20 mA DC signal is used set SW1 to the I position See Section V B starting on page 20 F12 Switching Frequency Factory Setting 005 8 kHz F12 is used to set the switching frequen...

Page 43: ...own in Figure 17 F13 is factory set to 00 0 for 0 0 torque boost Programmable Range 0 10 0 0 10 20 30 Motor Voltage 40 50 60 70 80 90 100 Constant Torque Application Constant Torque Application with 1...

Page 44: ...uency See Figure 18 and descriptions of F15 DC Injection Brake Time F16 DC Injection Brake Start Frequency and F17 DC Injection Brake Level F15 DC Injection Brake Time Factory Setting 00 5 0 5 Seconds...

Page 45: ...nates nui sance trips due to overload The drive is factory set to trip at 150 of F18 setting in 1 minute To reset the drive after it has tripped press the RESET key or activate an external reset conta...

Page 46: ...Operation or open and close the direction contact if F10 is set to 001 External Run Stop Contacts F19 005 Reset Used to reset the drive after a fault has cleared F19 006 Preset Speed 2 See F26 Preset...

Page 47: ...start Note If the power loss time does not exceed 2 seconds Auto Restart will occur If the power loss time exceeds 2 seconds Auto Restart will be attempted only if F24 Number of Auto Restart Attempts...

Page 48: ...Hz F28 Automatic AC Line Start Factory Setting 001 Disable Automatic AC Line Start F28 is used to enable or disable automatic starting of the drive when the AC line is applied F28 is facto ry set to 0...

Page 49: ...defective Electronic motor overload protection is set too low Incorrect Volts Hz Pattern setting Load exceeds motor rating Incorrect Volts Hz Pattern setting Load exceeds drive rating Shorted motor p...

Page 50: ...external stop signal is activated using the multifunction input terminal the motor will decelerate and stop The display will flash E S after the motor stops When the external stop signal is activated...

Page 51: ...Residential Standard RFI EMI Filters Provides RFI noise suppres sion and complies with CE Directive 89 336 EEC relating to the EMC Class B Residential Standard See Table 19 and Figure 19 on page 52 T...

Page 52: ...art No 9831 Provides remote mount ing of the speed potentiometer to control motor speed Kit includes a linear 5k 5 Watt wire wound potentiometer mounting hardware and panel insulator D Brake Resistor...

Page 53: ...rt No 14166 Drive Link Part No 14165 Drive Link Software with Serial Communication Cable DLM to Drive Connection DownLoad Module KB Electronics Inc Coral Springs Florida R Part No 14145 KBE2 to DLM Co...

Page 54: ...iminates erratic operation or tripping due to a noisy or unstable AC power source The following are some typical problems associat ed with an AC line which will require the addition of a line reactor...

Page 55: ...55 NOTES...

Page 56: ...y person caused by items of our manufacture or sale Some states do not allow certain exclu sions or limitations found in this warranty and therefore they may not apply to you In any event the total li...

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