General Measure Checkweigher User Manual Download Page 11 | Manualshive

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Checkweigher user’s manual

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Installation

The initial installation and commissioning as well as instruction in the operation,

cleaning, care and maintenance will be carried out by the responsible General

Measure Service Agent or the General Measure specialist adviser.

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Summary of Contents for Checkweigher

Page 1: ...Checkweigher User s Manual...

Page 2: ...Ltd Any corporations or person must not copy spread record or translate into other language by any forms Our company reserved the right to update user s manual without additional notice to make perfec...

Page 3: ...start automatically 6 Rotating parts 7 4 Installation 8 5 Human machine interface 9 Main interface 9 Sub interface 11 6 Instruction of operation 12 Daily operation 12 Switch on device 12 Switch off de...

Page 4: ...ersonnel This means that the operator must be familiar with the content of this manual Installation servicing and repairs must be performed by qualified personnel Symbols used The following symbols ar...

Page 5: ...Checkweigher user s manual 2 Source of danger improper use Cause damage to property...

Page 6: ...belt 4 Input belt 5 Electric control cabinet 6 Foot screws 7 Output belt 8 Rejector 9 Start belt green and Stop belt red button 10 Display and operating unit 10 touch screen Specifications The specif...

Page 7: ...itions have been fulfilled Temperature and air humidity Temperature 10 40 Maximum humidity 90 R H without dew Vibration free installation area Vibrations can affect measurements made by the scales Dur...

Page 8: ...from Non compliance with our operating conditions and user s manual Unauthorized installation Defective electrical installation by the customer Structural changes to our equipment Incorrect operation...

Page 9: ...g risk When cleaning and maintenance work is being carried out on the outside of the control cabinet Sources of risk related to the system Components that start automatically The device is designed fo...

Page 10: ...a protective hood over the rejector Pusher Ensure that the height between pusher and belt is not more than 4 mm This setting makes sure that you cannot jam your fingers when the pusher pulls away Rota...

Page 11: ...tallation The initial installation and commissioning as well as instruction in the operation cleaning care and maintenance will be carried out by the responsible General Measure Service Agent or the G...

Page 12: ...level Indicates which level the current user belongs to The device has four different authorization levels which are No log in this situation the user can only start checkweigher with the product par...

Page 13: ...per deviation Allowed value of actual weight over nominal weight Lower deviation Allowed value of actual weight under nominal weight Throughput Throughput of product Checked Numbers of product checked...

Page 14: ...fferent function The different function will be introduced later 1 Name of sub interface 2 Information and functional key area of sub interface In addition to the keys present in main interface there...

Page 15: ...installed properly and all wires have been connected correctly The operating conditions listed in 2 4 have been fulfilled The operator has been trained and operation procedure must comply with the saf...

Page 16: ...d out The device has been switched on for at least 20 minutes Start weight checking Press Start Start weight checking process Stop weight checking Press Stop Stop weight checking process Enter modify...

Page 17: ...four user levels the default level is no log which can only start the device to check one kind of product whose parameter has been set correctly and selected If you need to check more than one kind o...

Page 18: ...d in user interface Change password interface pop up See Fig 6 5 Fig 6 5 Change password interface After finished the operation which need to logon with specific user level user should logoff in case...

Page 19: ...essage if operation error occurs the common alarm list in Table 9 1 To continue operation you need to clear the alarm message Press Clear in main interface The Clear button will pop up in weight displ...

Page 20: ...rmation will be added to previous information Press Print When the RS232 RS485 selectable port is set to Print1 or Print2 and the printer connect correctly the statistic data will be printed Press Del...

Page 21: ...ites The device has been Logon with technician account Press Delete Delete all the weighing data Setup Product management Prerequisite Logon with the technician account Press Setup in main interface E...

Page 22: ...6 12 Fig 6 12 PD manage interface Press New in PD manage interface Enter first page of product parameter interface Fig 6 13 Fig 6 13 Product parameter 1 Set the parameters correctly The following pro...

Page 23: ...he checking result is under Throughput Quantity of product checked per minute Tare Weight of the product package material display result weighing result tare Press Next Enter second page of product pa...

Page 24: ...uarantee that the fail item rejected as well as the next item not be blocked Procedure of set these two parameters list as follow 1 Enter rejector parameter interface and set an initial value of these...

Page 25: ...study should be conducted once a new kind of product need to be checked Fig 6 16 Dynamic study interface Finished dynamic study procedure it will come to result interface automatically In this interfa...

Page 26: ...ignal with the product mass on the platform It is basic operation which guarantee checkweigher satisfy operating requirements Press Calibration in maintenance interface Enter calibration interface as...

Page 27: ...terface are as follow Slave station Identity of this device in communication system SP function Function of the RS232 RS485 selectable serial port There are 4 different function it can choose to be Bu...

Page 28: ...67H if kg and 67H20H if g CRC 2 bytes Check sum Count the sum of all the left bytes and convert the sum to be decimal date and then convert the 2 low order digits of the decimal date to ASCII code CR...

Page 29: ...parameter Enter system parameter interface Fig 6 23 System parameter 1 Set the parameters correctly The following system parameters can be set WP length Length of the weighing platform it is the dista...

Page 30: ...eight change in a small range in certain time the system will zero automatically the range is zero tracking range and the time is zero tracking time Rejector If the checkweigher need to use rejector c...

Page 31: ...some product parameters for all the 50 product identities you can change the parameter in current product identity and press Savebest and Rebest sequentially the parameter will change in all the 50 pr...

Page 32: ...elocity calibration interface According to the belt speed range determine three point speed and line velocity input the three speeds sequentially in the input box under input motor measure the corresp...

Page 33: ...ance between end of weighing platform and centre of under rejector 0138 Distance between end of weighing platform and centre of fail rejector 0142 Overweight reject time 0144 Underweight reject time 0...

Page 34: ...etermination Stable 1 Unstable 0 0001 Symbol negative 1 positive 0 0002 Overflow overflow 1 normal 0 0004 alarm yes 1 no 0 0006 Over yes 1 no 0 0007 Pass yes 1 no 0 0008 Under yes 1 no 0 reversed Read...

Page 35: ...agents that are hazardous to health or that contain solvents Clean Belt and belt unit every day Clean touch screen switch cabinet and light barrier once a week Maintenance Check the wiring every mont...

Page 36: ...control system successfully back to zero Readjust the distance between two products and check whether the length set in product parameter is right Unstable When zero the weight is not stable Alarm cl...

Page 37: ...e is object contact the platform and remove it if there is 2 If it doesn t display weigh result when product pass through the weighing platform check as follows 1 Check whether the device has been sta...

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