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GEM 649 eSyDrive, Operating Instructions Manual

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GEM 649 eSyDrive Operating Instructions Manual Download Page 31

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GEMÜ 649 eSyDrive

10.1 Connection X1

1

3 2

6

5

4

7-pin plug, Binder, type 693

Pin

Signal name

Pin 1

Uv, 24 V DC supply voltage

Pin 2

Uv GND

Pin 3

Relay output K1, common

Pin 4

Relay output K1, make contact

Pin 5

Relay output K2, common

Pin 6

Relay output K2, make contact

Pin PE

Function earth

10.2 Connection X2

1 5

4

3

2

5-pin M12 built-in socket, D-coded

Pin

Signal name

Pin 1

Tx + (Ethernet)

Pin 2

Rx + (Ethernet)

Pin 3

Tx - (Ethernet)

Pin 4

Rx - (Ethernet)

Pin 5

Shield

10

Summary of Contents for 649 eSyDrive

Page 1: ...GEM 649 eSyDrive Motorized diaphragm valve Operating instructions EN further information webcode GW 649...

Page 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 07 04 2021 www gemu group com 2 48 GEM 649 e...

Page 3: ...tallation with clamp connections 33 14 4 Installation with butt weld spigots 34 14 5 Installation with threaded sockets 34 14 6 Installation with threaded spigots 34 14 7 Installation with flanged con...

Page 4: ...edium The medium that flows through the GEM product Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 5 Warning notes Wherever possible warning notes are organised...

Page 5: ...he bolts and plastic parts of the product 3 Carry out installation and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the cont...

Page 6: ...INIT CLOSE but ton Moves actuator to the closed position Starting initialisation 3 1 3 LED displays 3 1 3 1 On site status LEDs LED MODE LED PWR Fig 2 Position of the status LEDs The user checks the...

Page 7: ...able and complex con trol applications The actuator has an integrated web server for parameterization and diagnosis purposes 3 3 Function The product controls or regulates depending on version a flowi...

Page 8: ...conformity WARNING Improper use of the product Risk of severe injury or death Manufacturer liability and guarantee will be void Only use the product in accordance with the operating conditions specifi...

Page 9: ...NEXO pen directly against the RFID chip of a component or functional location and press the scan key 8 If an RFID chip has been scanned correctly the LED 7 turns green If an RFID chip has not been sca...

Page 10: ...y for body configuration D 8 4 Continuation of Connection type Code Flange ANSI Class 150 RF face to face dimension FTF MSS SP 88 length only for body configuration D 38 Flange ANSI Class 125 150 RF f...

Page 11: ...spigot Ra 0 38 m 1527 Ra max 0 51 m 20 in for media wetted sur faces in accordance with ASME BPE SF1 mechanically polished internal SF1 Ra max 0 64 m 25 in for media wetted sur faces in accordance wi...

Page 12: ...e body material 40 1 4435 F316L forged body 6 Diaphragm material 7 Voltage Frequency C1 24 V DC 8 Control module L0 OPEN CLOSE positioner and process controller 9 Surface 1503 Ra 0 8 m 30 in for media...

Page 13: ...ycle The sterilization temperature is only valid for steam saturated steam or superheated water If the sterilization temperatures listed above are applied to the EPDM diaphragms for longer periods of...

Page 14: ...ne side of a closed valve Sealing at the valve seat and atmospheric seal ing is ensured for the given values Information on operating pressures applied on both sides and for high purity media on reque...

Page 15: ...8 5 Mechanical data Weight Actuator Actuator version 0A 1 8 kg Actuator version 1A 3 0 kg Actuator version 2A 9 0 kg Body GEM 649 eSyDrive www gemu group com 15 48 8 Technical data...

Page 16: ...ut resistance 250 Accuracy linearity 0 3 of full flow Temperature drift 0 1 10 K Resolution 12 bit Reverse battery protec tion No Overload proof Yes up to 24 V DC 8 6 1 2 Process actual value Input si...

Page 17: ...C Short circuit proof Yes 8 6 4 Digital output signals 8 6 4 1 Switching outputs 1 and 2 Design 2x change over contact potential free Switch rating 125 V AC 2 A 48 V DC 2 A Switch points Adjustable 0...

Page 18: ...web browser The actuator and the PC must be in the same network to use the web server The IP address of the actuator is entered in the web browser and the actuator can then be parametrised In order t...

Page 19: ...68 0 126 0 160 0 190 0 25 15 to 25 1A 305 0 83 0 82 0 132 0 172 0 250 0 40 32 40 1A 303 0 75 0 82 0 132 0 172 0 243 0 2A 360 0 124 0 134 0 157 0 224 0 296 0 50 50 65 2A 360 0 124 0 134 0 157 0 224 0 2...

Page 20: ...1 5 24 0 2 0 26 9 1 6 25 1 120 0 25 0 19 0 19 0 28 0 1 5 28 0 1 0 29 0 1 5 30 0 2 0 33 7 2 0 40 32 1 153 0 25 0 24 0 26 0 34 0 1 5 34 0 1 0 35 0 1 5 36 0 2 0 42 4 2 0 40 1 153 0 25 0 26 0 26 0 40 0 1...

Page 21: ...12 70 1 65 21 3 2 11 21 3 2 77 20 3 4 108 0 25 0 12 5 12 5 19 05 1 2 19 05 1 65 25 15 1 2 120 0 25 0 19 0 21 3 2 11 21 3 2 77 20 3 4 120 0 25 0 16 0 19 0 19 05 1 2 19 05 1 65 26 7 2 11 26 7 2 87 25 1...

Page 22: ...10 20 3 4 120 0 25 0 19 0 27 2 2 10 25 1 120 0 25 0 19 0 19 0 25 4 1 2 34 0 2 80 25 0 1 2 40 32 1 153 0 25 0 26 0 31 8 1 2 42 7 2 80 33 7 1 2 40 1 153 0 25 0 26 0 26 0 38 1 1 2 48 6 2 80 38 0 1 2 50...

Page 23: ...0 6 20 G 3 4 40 0 19 0 13 0 85 0 41 6 G 3 4 33 3 17 3 16 0 85 0 32 0 6 25 G 1 42 0 19 0 16 0 110 0 46 6 G 1 42 3 21 8 13 0 110 0 41 0 6 40 32 G 1 56 0 28 0 16 0 120 0 55 6 G 1 51 3 26 3 20 0 120 0 50...

Page 24: ...9 2 5 www gemu group com 24 48 GEM 649 eSyDrive 9 Dimensions...

Page 25: ...0 116 0 25 15 19 0 16 0 Rd 34 x 1 8 118 0 116 0 20 19 0 20 0 Rd 44 x 1 6 118 0 116 0 25 19 0 26 0 Rd 52 x 1 6 128 0 127 0 40 32 26 0 32 0 Rd 58 x 1 6 147 0 147 0 40 26 0 38 0 Rd 65 x 1 6 160 0 160 0...

Page 26: ...9 2 7 www gemu group com 26 48 GEM 649 eSyDrive 9 Dimensions...

Page 27: ...26 0 200 0 200 0 50 50 165 0 125 0 19 0 4 35 0 39 0 32 0 32 0 230 0 230 0 n number of bolts 1 Connection type Code 8 Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 bas...

Page 28: ...7 19 0 4 35 0 39 0 32 0 32 0 200 0 197 4 230 0 n number of bolts 1 Connection type Code 38 Flange ANSI Class 150 RF face to face dimension FTF MSS SP 88 length only for body configuration D Code 39 F...

Page 29: ...4 16 0 19 0 23 7 50 5 117 0 20 0 34 0 117 0 25 1 19 0 19 0 29 7 50 5 1270 26 0 50 5 127 0 22 6 50 5 127 0 40 32 1 24 0 26 0 38 4 64 0 146 0 32 0 50 5 146 0 31 3 50 5 146 0 40 1 26 0 26 0 44 3 64 0 159...

Page 30: ...10 www gemu group com 30 48 GEM 649 eSyDrive 10...

Page 31: ...voltage Pin 2 Uv GND Pin 3 Relay output K1 common Pin 4 Relay output K1 make contact Pin 5 Relay output K2 common Pin 6 Relay output K2 make contact Pin PE Function earth 10 2 Connection X2 1 5 4 3 2...

Page 32: ...very Check that all parts are present and check for any damage immediately upon receipt The product s performance is tested at the factory The scope of delivery is apparent from the dispatch documents...

Page 33: ...cope of delivery Use appropriate functional and safe tools 1 Ensure the product is suitable for the relevant application 2 Check the technical data of the product and the materials 3 Keep appropriate...

Page 34: ...tallation with threaded sockets Fig 9 Threaded socket NOTICE Sealing material The sealing material is not included in the scope of deliv ery Only use appropriate sealing material 1 Keep thread sealant...

Page 35: ...riate mating connector The appropriate cable socket and or appropriate mating connector is included for X1 X3 and X4 The appropriate cable socket and or appropriate mating connector is not included fo...

Page 36: ...with rain water 2 Lay the cables and pipework so that neither condensate nor rain water can get into the plug unions 3 Check that all plug cable glands and fittings are mechanic ally secured The cable...

Page 37: ...www gemu group com 37 48 GEM 649 eSyDrive 15 6 15 Electrical connection...

Page 38: ...e actuator begins 2 Green and orange LEDs flash alternately Initialisation is completed Commissioning is completed 18 Operation 18 1 Operation on the device 18 1 1 Moving the valve to the open positio...

Page 39: ...oid Use only genuine parts from GEM CAUTION Hot plant components Risk of burns Only work on plant that has cooled down NOTICE Exceptional maintenance work Damage to the GEM product Any maintenance wor...

Page 40: ...ly on the actuator spindle 2 Fit recesses D into guides C The compressor must be able to be moved freely between the guides 19 5 Mounting the diaphragm 19 5 1 Mounting the convex diaphragm NOTICE Fit...

Page 41: ...ually so that it returns to its original shape and fits closely on the backing diaphragm 11 Align the weir of compressor and diaphragm in parallel 19 5 2 Mounting the concave diaphragm Diaphragm boss...

Page 42: ...alve body version 4 Move the actuator A to the closed position 5 Open actuator A approx 20 6 Fully tighten the bolts with nuts diagonally 7 Ensure even compression of the diaphragm approx 10 to 15 Eve...

Page 43: ...r the operating conditions Use an actuator that is designed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product lea...

Page 44: ...ons environmental protection laws 23 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the disp...

Page 45: ...4 2 1 4 4 2 2 4 2 3 4 3 1 4 3 2 4 3 3 4 4 1 4 4 2 5 2 5 3 5 4 6 1 1 6 3 1 6 4 3 We also declare that the specific technical documentation has been compiled in accordance with part B of Annex VII The m...

Page 46: ...Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The...

Page 47: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 649 Technical standards used Interference resistance DIN EN 6...

Page 48: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 04 2021 88614490 88614490...

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